SawTooth XL - Update 6.27.11 - Repairs started

Did you just design your very own teardrop or tiny trailer? Want to discuss it? Here's the place to post your design for discussion!
Post a reply

Postby stomperxj » Wed Sep 24, 2008 9:39 pm

Well I glued and screwed some inner fender wells together tonight. I'm using Titebond III on all the seams/joints. I borrowed a Skilsaw table saw from a buddy and man its nice using that thing. Nice straight cuts and nice bevels...

Image
Image
Image
Image

I'm going to try to get the floor glued at the lap joint and get all the bolt holes drilled and tapped in the frame this weekend...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby stomperxj » Sat Oct 04, 2008 1:19 am

Well I got my stabilizer jacks and tongue jack in finally so I got those mounted tonight...

Image
Image
Image
Image
Image

More to come this weekend...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby stomperxj » Sun Oct 05, 2008 11:58 pm

Did some work to the tongue. I wanted to be able to switch between a regular ball coupler and an off road coupler so I added a receiver tube to the tongue...

Proper way to cut the tongue :)

Image

Image
Image

That's it for this weekend... More later-
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby stomperxj » Tue Oct 14, 2008 9:06 pm

Well I got the deck bolt holes drilled and tapped and the fender wells glued and screwed down this weekend. It was a complete PITA taking the decking/fenders back off the frame. Apparently Titebond III wood glue sticks to metal....

Image
Image
Image
Image
Image

Its coming along slowly. Next step is to get some shocks, button up some holes in the frame and then prime and paint all the steel and seal the bottom side of the wood...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby Endo » Wed Oct 15, 2008 6:52 am

stomperxj wrote:Did some work to the tongue. I wanted to be able to switch between a regular ball coupler and an off road coupler so I added a receiver tube to the tongue...


What off road coupler are you going to use? Did you find a source in the USA?
Brad (aka Endo)
ImageImage Image
In God We Trust
User avatar
Endo
500 Club
 
Posts: 721
Images: 138
Joined: Fri Apr 01, 2005 9:59 am
Location: Ohio
Top

Postby stomperxj » Wed Oct 15, 2008 10:17 am

Endo wrote:
stomperxj wrote:Did some work to the tongue. I wanted to be able to switch between a regular ball coupler and an off road coupler so I added a receiver tube to the tongue...


What off road coupler are you going to use? Did you find a source in the USA?


Hey Brad-
I'm going to build my own. I have seen pictures of quite a few and it doesn't look too hard to make one...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby Pavlox » Wed Oct 15, 2008 11:29 am

Excelent job...quite an inspiration for me.... :twisted:
Deny Ignorance
User avatar
Pavlox
Teardrop Inspector
 
Posts: 18
Images: 5
Joined: Mon Sep 22, 2008 4:22 pm
Location: Athens, Greece
Top

Postby Endo » Wed Oct 15, 2008 8:14 pm

stomperxj wrote:Hey Brad-
I'm going to build my own. I have seen pictures of quite a few and it doesn't look too hard to make one...


What do you have in mind?

Make sure to post some pictures when you complete it.
Brad (aka Endo)
ImageImage Image
In God We Trust
User avatar
Endo
500 Club
 
Posts: 721
Images: 138
Joined: Fri Apr 01, 2005 9:59 am
Location: Ohio
Top

Postby stomperxj » Wed Oct 15, 2008 9:22 pm

Endo wrote:Make sure to post some pictures when you complete it.


I've got a couple ideas... I'll definitely post pics up during the build process Brad...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby Ivar the Red » Thu Oct 16, 2008 5:36 am

stomperxj wrote:Well I glued and screwed some inner fender wells together tonight. I'm using Titebond III on all the seams/joints. I borrowed a Skilsaw table saw from a buddy and man its nice using that thing. Nice straight cuts and nice bevels...

Image


I was just wondering, what are your plans for the inside(bottom) of these wheel wells?
Johnny
BUILD THREAD
Winning is not a sometime thing; it's an all time thing. You don't win once in a while, you don't do things right once in a while, you do them right all the time. Winning is habit. Unfortunately, so is losing. - Vince Lombardi
ImageImageImage
User avatar
Ivar the Red
HOME RUN TILT
 
Posts: 19376
Images: 373
Joined: Thu Aug 16, 2007 2:32 pm
Location: Duncan,OK(The dark side of the moon)
Top

Postby stomperxj » Thu Oct 16, 2008 3:12 pm

Ivar the Red wrote:I was just wondering, what are your plans for the inside(bottom) of these wheel wells?


I made some stainless fender flares that extend into the wood fender well enough to cover the tread of the tire. I'm going to add a coat of herculiner or asphalt post paint to them too for a final weatherproofing...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby stomperxj » Sat Oct 18, 2008 12:59 am

Shocks are mounted... Gabriel 81676 from Autozone. $14.99 ea. They are a replacement shock for the M416 trailer, CJ2A, CJ3B, CJ5 etc...

Image
Image
Image
Image

More updates this weekend...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby stomperxj » Sun Oct 19, 2008 7:28 pm

Frame is painted and deck is undercoated... Next big step is going to be walls I think. I need to update a few things on my 3d model and then I'll be ready to go buy some more sheets of ply...

Image
Image
Image
Image
Image
Image

Thanks for looking-
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top

Postby Wolffarmer » Sun Oct 19, 2008 8:40 pm

Your trailer is coming along nicely. Looks like we need to have a Idaho camp out next year. :)
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

Postby stomperxj » Sun Oct 26, 2008 8:24 pm

Wolffarmer wrote:Your trailer is coming along nicely. Looks like we need to have a Idaho camp out next year. :)


Sounds good. Hopefully i'll be done by then :)

Well I went and bought some wood for the walls. I looked at CDX, ACX and Baltic Birch. CDX is garbage, ACX is pretty good and the BB is some high quality stuff... so I bought BB for the walls and ACX for the bulkhead. That birch is beautiful wood... Anyway... pics:

Image
Image
Image

Starting to rout out insulation pockets. I opted to not laminate 1/2 and 1/4 and just bought 3/4". You can also see i routed grooves for the bulkhead and galley counter:
Image
Image

Foot Room:
Image

And here is my handy radius tool I made from some scraps:
Image

Hopefully I can get the other wall cut and routed this week...
User avatar
stomperxj
The 300 Club
 
Posts: 395
Images: 1
Joined: Tue Jul 29, 2008 12:25 am
Location: Kuna ID
Top
PreviousNext
Post a reply

Return to Member Designs

Who is online

Users browsing this forum: No registered users and 8 guests

Custom Development by Motivo Solutions | Powered by phpBB® Forum Software © phpBB Group