The Charlie Project

...ask your questions in the appropriate forums BUT document your build here...preferably in a single thread...dates for updates, are appreciated....

Re: The Charley Project Roof vent in.

Postby Forrest747 » Sat Aug 04, 2012 9:32 pm

Well itsnow a lot of little things now. Painted the inner edge of the tables. Redid the door seals and put a wider and ticker one on the hatch. Still a gap due to my design. Will need to figure it out. Bit the bullet and cut a hole in the roof for a vent. Took a few passes and some sanding routing and installed the vent. I have a lot of chaulking I now can do with the windows inner seal of the door. So its offical be carefull throwing stuff on the roof. Got upto 105 out here today
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Re: The Charley Project Roof vent in.

Postby bigblockbarry » Sun Aug 05, 2012 4:32 pm

Forrest, I feel your pain on cutting the hole in the roof. It reminded me of Clint Eastwood saying "Why would a man jump out of a perfectly good airplane" in one of his movies. You work so hard to get all of it sealed and perfect then saw a hole in it. Just not right is it? Its looking great,keep on doing what you're doing.

Barry

BTW I'll be driving right by you next weekend on my way to the salt flats.
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Re: The Charley Project Roof vent in.

Postby eamarquardt » Sun Aug 05, 2012 8:12 pm

You've never lived until you've opened up a 1.75 inch hole in the bottom of the hull of a 38' sloop 2+ feet below the waterline while the boat is IN THE WATER. Now that is a serious leak!

Cheers,

Gus
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Re: The Charley Project Roof vent in.

Postby Forrest747 » Mon Aug 06, 2012 9:19 am

eamarquardt wrote:You've never lived until you've opened up a 1.75 inch hole in the bottom of the hull of a 38' sloop 2+ feet below the waterline while the boat is IN THE WATER. Now that is a serious leak!

Cheers,

Gus


Gus you havent lived until your engine quits right after takeoff at 150 feet AGL and no runway ahead. At least you could put on a life jacket, what do i say to my bride honey jump with no parachute.

Here are some of the pics from this last weekend. didnt do alot yesterday arthritis got to me.
96514 Door ring trim painted and pl glued in.
96513This is just so wrong on so many levels
96512Rain drop point of view
96511Hatch buytl tape underneath
96510trim ring in place, wish it was black but i will live with it.
"All the success on the trail can not compensate for having square headlights"

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Re: The Charley Project Roof vent in.

Postby CliffinGA » Mon Aug 06, 2012 9:00 pm

Forrest check HD or the blue one and look for Rustoleum Plastic paint, it will work for all but the dome of the vent. I've got some I used on the electric inlet for mine and may do mine that way and then get a smoke dome replacement cover.

Cliff :thumbsup:
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Re: The Charley Project Roof vent in.

Postby Forrest747 » Mon Aug 06, 2012 9:04 pm

I got the smoke dome when I bought it. Love it I am going to see if the white will grow on me
"All the success on the trail can not compensate for having square headlights"

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Re: The Charley Project Roof vent in.

Postby bc toys » Tue Aug 07, 2012 8:11 am

you can paint it with some plastic paint comes in a rattle can at H/D :lol:
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Re: The Charley Project Take your trailer to work day.

Postby Forrest747 » Wed Aug 08, 2012 7:16 am

I am going to leave it white. It matches Ohio State color scheme and isnt a distraction, besides my trailer has some white in it so why not. Today i have taken my trailer to works to hopefully show off. well see how it goes I have one coworker that i am always asking wood questions so i hope he appreciates it. Also yesterday i put some polyureathane caulk around the windows and such. i can offically say i much perfer fiberglass. it looks terrible and i hope it does its job. Also took the trailer out to the local runway and took some pics with my camera and the wifes as planes were landing. didnt tie down the lantern as i forgot and the mantle was torn to shreds. Bad Forrest very bad Forrest.
96598965979659696595

Update: Well teh first tour is done and all around positive comments and how they should build one. Alot of impressed coworkers which makes me happy. One question i got and didnt expect is where is the shower. Good vibes
"All the success on the trail can not compensate for having square headlights"

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Re: The Charley Project Take your trailer to work day.

Postby S. Heisley » Wed Aug 08, 2012 6:13 pm

It looks good, Forest.

Did you tell your co-workers that it doesn't have a shower because you don't want to clean one?
After all, when you're towing, you're on vacation!
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Re: The Charley Project Take your trailer to work day.

Postby Forrest747 » Thu Aug 09, 2012 10:06 pm

Fibbed a little Sharon told them that part of the build hasnt taken place and with how these things go sometimes features don't get built.
Gremlin got bored asked where the blue tape was and while I was at worked painted the door trim and the door edges. She also went a little crazy and painted some of the galley where it wasn't painted. Really someone needs to send that kid to summer school I swear one day I'm going to come home and find a puppy teardrop.

Neighbors came over and said it was the coolest thing they seen someone build in their garage. So a total of 5 tours in 2 days.
Last edited by Forrest747 on Fri Aug 10, 2012 11:18 am, edited 1 time in total.
"All the success on the trail can not compensate for having square headlights"

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Re: The Charley Project Take your trailer to work day.

Postby Forrest747 » Fri Aug 10, 2012 11:16 am

Imperial Metric
1/4 in. 6.5 mm
5/16 in. 8 mm
11/32 in. 8.5 mm
3/8 in. 9.5 mm
7/16 in. 11 mm
15/32 in. 12 mm
1/2 in. 12.5 mm
19/32 in. 15 mm
5/8 in. 16 mm
23/32 in. 18 mm
3/4 in. 19 mm
1-1/8 in. 28.5 mm

Just some info i needed to put somewhere

and thanks to Steve http://mdmetric.com/tech/cvtcht.htm
"All the success on the trail can not compensate for having square headlights"

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Re: The Charley Project Take your trailer to work day.

Postby Forrest747 » Sat Aug 11, 2012 9:10 pm

With the walk in the window next weekend I put the water through its paces. Have a couple of issues. The good news is the pump and faucet and the grey tank all work. One leak so far where the outside water faucet comes into the trailer. The fill port a regular pull out and pour water in leaks. More water on the ground than in the tank. I solved this by sticking a long piece of 1/2 inch hose with a funnel at the end. Not a good plan but for now it works.

Also kids got a hold of a cricut and did some vinyl lettering for the front. I'm not suppose to miss the one 7 missing.

Update: well with some inspiration from my college days; Professors Daniels and Coors at Dayton fluid dynamics labatory and took a 2 foot piece of 1inch od clear tubing and attached it to 2inch pvc to make a flexable funnel. Worked like a charm filled the water tank up and with the exception of tiny leak at the external entery point.

96759
96758
96757 Tiny little drop of water on the brass fitting
96756filler funnel
"All the success on the trail can not compensate for having square headlights"

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Re: The Charley Project Take your trailer to work day.

Postby john73738 » Tue Aug 14, 2012 12:28 am

What great work.. sorry if I missed this somewhere, but what are the dimensions?
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Re: The Charley Project Take your trailer to work day.

Postby Modstock » Tue Aug 14, 2012 12:49 am

Awesome build . 8) Maybe see ya around utah sometime. :beer:
Nothin wrong with teardrop puppies.
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Re: The Charley Project Take your trailer to work day.

Postby Forrest747 » Tue Aug 14, 2012 6:01 am

She is 5x10. Galley countertop is 19 inches deep. Adult sleeping is 70 inches with the loft at 24 or so inches deep
"All the success on the trail can not compensate for having square headlights"

"I've got a fever and the only prescription is more cowbell!"
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