The Dog House *It's done!!!! 6/20/2015"

...ask your questions in the appropriate forums BUT document your build here...preferably in a single thread...dates for updates, are appreciated....

Postby Juneaudave » Sun Oct 03, 2010 3:49 pm

:thumbsup: Looks good! :thumbsup:
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Postby jss06 » Wed Oct 06, 2010 1:45 pm

Now that I have almost finished my frame. It's time to start thinking about the body.

I put a boring meeting to good use today. :D I think this is how I am going to do my walls. I work better in free hand than I do in CAD.

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Postby aggie79 » Wed Oct 06, 2010 4:25 pm

John,

Your trailer looks outstanding. You are really on a roll.

Tom
Tom (& Linda)
For build info on our former Silver Beatle teardrop:
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93503
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Postby jss06 » Sun Oct 10, 2010 3:54 pm

Frame almost 100% complete. Spent the weekend putting on the frame extensions. At least now it does not look like its 40ft long behind the Jeep.

I used a large piece of scrap plywood and a clamp to give me a stable surface to fit and tack weld the frame extensions.

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Everyone should have one of these in their shop

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Eveything together. Looks a lot shorter now.

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I left the box for the rear cross member open and added a piece on the passenger side just in front of the tire to give me a place to mount accessories in the future.

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I still have to do the body mount tabs and the tongue braces. My plasma cutter is down waiting on a replacement part so I cant shape the tongue braces yet.
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Postby PhotoGuy » Mon Oct 11, 2010 7:53 pm

looking good. cant wait to see more :thumbsup:
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Postby jss06 » Fri Oct 15, 2010 4:43 pm

Decided to mount the jack inside the A-frame. If I want to move it later I just need to spend a couple of bucks for another piece to weld to the frame.

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Time to start making sawdust.

Bought a rack for the Jeep to allow me to get lumber without borrowing a pickup. It's made by Olympic 4x4 and works great.

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Getting ready to lay the keel. Most of the wiring will run through the floor instead of through the walls or ceiling. More to come later.

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Postby steve smoot » Sat Oct 16, 2010 4:56 am

Wow, you are off and running. It looks great. Wish I could weld like that. :thumbsup:
I am not a complete idiot, some parts are missing...
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Postby jss06 » Sun Oct 17, 2010 2:18 pm

Spent some more time in the garage today. Have the main layout of the floor complete. I don't want to go any further until the frame is completed and painted.

Cut and fit the main floor panels.

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I routed and overlapped the panels to make the floor act as a single piece.

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The tongue box will be integrated into the body. So I used the same technique for joining the panels. I used a hand chisel to square off the corners of the routed area.

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Fits like a glove

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Shaping the floor of the tongue box.

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And all together.

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Still have to glue everything together. That will have to wait until the frame is completed and painted. I should have the replacement part for my plasma torch tomorrow so I can finish the frame construction this week.
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Postby jss06 » Sat Oct 30, 2010 3:23 pm

Finally got the parts for my plasma torch so I can finish the frame and get it ready for rhino lining.

Started by fishmouthing the tongue support braces.

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Cleaned up the cuts and closed the mouth.

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Welded the mouth closed. This will provide a ramp to help pull the frame over obstacles.

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Mounting the braces.

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Now I can at last take it down to the shop and have it rhino lined. Then I can get back to work on the body.
Last edited by jss06 on Tue Jun 16, 2015 9:24 pm, edited 1 time in total.
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Postby myoung » Sat Oct 30, 2010 6:10 pm

Interesting touches. I'll look forward to more.
Mike Young
build thread: viewtopic.php?t=40459
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Postby jss06 » Wed Nov 17, 2010 2:06 pm

Picking up the frame this evening after work. Had it rhinolined to help protect it.
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Postby aggie79 » Wed Nov 17, 2010 3:52 pm

Very cool John!

I had my frame built and even though they used "new" steel, it was a bear to finish/paint the frame. I think getting it coated is the way to go.

Tom
Tom (& Linda)
For build info on our former Silver Beatle teardrop:
Build Thread

93503
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Postby jss06 » Wed Nov 17, 2010 7:25 pm

Couple of pics. This stuff even makes my welds look good. :lol:

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Now I can start working on the body.
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Postby Cliffmeister2000 » Wed Nov 17, 2010 11:03 pm

jss06 wrote:
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Take it back! They got fingerprints on your springs! :?
God Bless

Cliff

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Postby aggie79 » Thu Nov 18, 2010 9:16 am

John -

Your frame looks great. You've got a great platform to build upon.

Tom
Tom (& Linda)
For build info on our former Silver Beatle teardrop:
Build Thread

93503
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