(this post was reposted after a large portion was lost in the move)
Sooo….. we started the cabinetry last weekend. . After 2 days of work all we had to show were the bare bones of the bottom galley cabinet. In all fairness this cabinet was quite complicated with areas for both a refrigerator and the stove/oven combo and three other drawers. First I had to measure the stove to determine the size drawer needed, then we sized the refrigerator for its cabinet, from that the middle drawers were determined. The bottom cabinets will be frameless, so I edged the plywood with 1 ½” red oak.
Galley full of cabinet carcasses.
The real problems came when I tried to make the stove drawer from Baltic plywood, the bit tore the ply terribly sending splinters all over the place. This is what it sounds like when dovetails cry! We then tried using the kreg jig to make the drawer, the end result was strong but not very pretty. I gave up in disgust. The only bright spot of the weekend was stopping at IHOP for breakfast when we went to pick up more lumber ( Yummm New York Cheesecake pancakes, who knew?).
After shopping online for pre-made drawers the price convinced me to buck up and try again. I surfed some wood workers forums and learned that plywood can be difficult to dovetail, so I decide to buy some solid pine instead.
Another weekend came and back into the garage I went. Saturday morning my hubby had to work so I was on my own. I plugged in the ipod and got busy. Since the hard stuff figured out last week, this weekend was much easier. I built the frames for the top of the cabinet and the piece that separates the middle drawers. All these pieces were faced with oak. Then I pieced together the electrical chase out of ½ inch plywood. After placing it at the back of the cabinet I realized it was 2 inches too tall. I still have no idea how that happened. Rather then getting upset, I just dissembled it, ripped it to the new size, reassembled it ,and it was fine. Whatever.
On Sunday we built the upper galley cabinet. This cabinet has a center section that goes through the bulkhead, providing room for a wine rack. It took us most of the morning to get it knocked out.
Once in place we checked out the inside of the trailer. It was unclear that there was enough foot room under the cabinet. To be sure, we put the foam mattress in the trailer to test it. It was very comfortable , we could have taken a nap except for the cold draft blowing through the garage. Unfortunately we determined the space would be a little tight under the cabinets. There would only be about 10 inches of vertical foot room. We measured and taped out higher cabinets , making them a little deeper at the same time.
The new design gives us 12 inches of foot room. We then went to town for our weekly trip to Lowes and bought the pine for the drawers and then we called it a day.
On Monday, after taking the daughter to the dentist, we started back on the cabinets. Using the new measurements we built the lower bedroom cabinets then the upper one.
Gathering my courage I got the dovetail jig and the material together for the stove drawer. The solid pine routed much cleaner then the ply. After screwing up the spacing on one side, I got my act together and manage to get all four sides done. My hubby declared that it was time to quit so we could go grocery shopping. Not wanting to go hungry this week, I agreed to stop, for as much as I like to build stuff, I like also like to eat.
Getting jiggy wit it.
Drawer so far.
Next week I hope to get the rest of the drawers dovetailed and dadoes put in for the bottoms. I also want to start on the face frames for the upper cabinets in the galley and bedroom . We shall see…
Until next time, Dr. C-Dawg