Thrifty Alternatives ..Building Foam Campers

Canvas covered foamies (Thrifty Alternatives...)

Moderator: eaglesdare

Postby GPW » Sun Feb 13, 2011 8:11 am

My 12' TD had a short tongue ... my truck bumper is the mangled proof ... :o

Weatherman promises 70 F by Friday ... Trailer time ... (finally ! ) :thumbsup:
There’s no place like Foam !
User avatar
GPW
Gold Donating Member
 
Posts: 14912
Images: 546
Joined: Thu Feb 09, 2006 7:58 pm
Location: New Orleans

Postby eaglesdare » Sun Feb 13, 2011 8:50 am

Image

anyone built one of these before? see the top arrow, there are 2 silver U shaped bolts, that are suppose to go over that long round piece [axle?} and then it gets screwed to where the bottom arrow is pointing. that is a square silver flat piece.

any advise from those that have built these things? those U bolts don't seem to want to go into that square flat piece and still go around that long round piece.
Louella
May the foam be with you.
User avatar
eaglesdare
Donating Member
 
Posts: 3168
Images: 13
Joined: Tue Aug 26, 2008 7:06 pm

Postby eaglesdare » Sun Feb 13, 2011 9:00 am

ok here are the proper terms:

the U bolts [2 of them] are suppose to go around the axle [which sits on the leaf spring]. then those U bolts get screwed into the spring plate.

the problem we have is getting those U bolts around the axle and lined up with the spring plates.

question is: is there an easy way to do this? has anyone used clamps to get those bolts to go into the holes in the spring plate?

i hate for this one little thing to hold us up. i have been going behind hubby to make sure he is reading and following the instructions properly and it looks like he is. so i can't see why there should be a problem at this step.

so if anyone else has built these and has any advice as to get this step done please share.
Last edited by eaglesdare on Sun Feb 13, 2011 9:01 am, edited 1 time in total.
Louella
May the foam be with you.
User avatar
eaglesdare
Donating Member
 
Posts: 3168
Images: 13
Joined: Tue Aug 26, 2008 7:06 pm
Top

Postby Wolffarmer » Sun Feb 13, 2011 9:01 am

Do the u bolts go over the axle with out using force?

Will the u bolts go in the plates when not being put over the axle?

If they don't go into the plates how far off are they?

As we say in farm mechanics. "Don't use force. Get a bigger hammer"

Randy
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

Postby eaglesdare » Sun Feb 13, 2011 9:09 am

Wolffarmer wrote:Do the u bolts go over the axle with out using force?

Will the u bolts go in the plates when not being put over the axle?

If they don't go into the plates how far off are they?

As we say in farm mechanics. "Don't use force. Get a bigger hammer"

Randy


hmm, not to sure about going over the axle part, although i think i remember hearing some banging when hubby was doing that part. so maybe he just needed a bigger hammer?

i just checked on the second question and yes the u bolts will go into the plates without a problem.

so i suppose we could semi screw the bolts in the plate and then get a bigger hammer to assist in going over the axle. oh wait no that won't work, because that plate has to be under the leaf spring.
hmmm.. :thinking: maybe we can try a bigger hammer and a clamp and hope that works.
Louella
May the foam be with you.
User avatar
eaglesdare
Donating Member
 
Posts: 3168
Images: 13
Joined: Tue Aug 26, 2008 7:06 pm
Top

Postby Wolffarmer » Sun Feb 13, 2011 9:10 am

To much paint on the axle?

If it is not off by much a clamping device might do it. If it is off a lot look for problems on the axle as the u bolts fits the spring plates
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

Postby Wolffarmer » Sun Feb 13, 2011 9:15 am

Is axle square? or is it slightly rectangle?
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

Postby parnold » Sun Feb 13, 2011 9:17 am

The u-bolts are supposed to be a snug fit on the axle. The tolerances are just slightly off. Using a clamp will be a good solution, just be careful not to bugger up the threads with the clamp. I had problem with one of my u-bolts also.
User avatar
parnold
Donating Member
 
Posts: 2344
Images: 302
Joined: Mon Feb 08, 2010 4:49 pm
Location: Northwest New Jersey
Top

Postby Wolffarmer » Sun Feb 13, 2011 9:20 am

When you do get the U bolts through the spring plates, tighten the nuts up evenly. A turn on each one in turn, until all is tight.

Try doing this on a manure covered truck with a 3/4 ratchet drive. And not in a shop

:lol:

Randy
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

Postby eaglesdare » Sun Feb 13, 2011 9:25 am

Wolffarmer wrote:Is axle square? or is it slightly rectangle?


huh? isn't it round?

our directions list our axle as a long round tube like piece.

haven't gone out there yet today to try it again. too cold still.
Louella
May the foam be with you.
User avatar
eaglesdare
Donating Member
 
Posts: 3168
Images: 13
Joined: Tue Aug 26, 2008 7:06 pm
Top

Postby eaglesdare » Sun Feb 13, 2011 9:27 am

parnold wrote:The u-bolts are supposed to be a snug fit on the axle. The tolerances are just slightly off. Using a clamp will be a good solution, just be careful not to bugger up the threads with the clamp. I had problem with one of my u-bolts also.


ok great, thanks. that gives me confidence that we are doing it right.
Louella
May the foam be with you.
User avatar
eaglesdare
Donating Member
 
Posts: 3168
Images: 13
Joined: Tue Aug 26, 2008 7:06 pm
Top

Postby eaglesdare » Sun Feb 13, 2011 9:31 am

one quick question:

those u bolts are suppose to go all the way down on the axle right? i mean the u part will sit on the axle, right?

sorry about asking dumb questions. i just want to make sure we do it right and i am a girl [well an old lady] , blonde by nature. :lol:
Louella
May the foam be with you.
User avatar
eaglesdare
Donating Member
 
Posts: 3168
Images: 13
Joined: Tue Aug 26, 2008 7:06 pm
Top

Postby Wolffarmer » Sun Feb 13, 2011 9:31 am

Oh, you got a round one. I was just thinking about a rectangle one I have on a trailer here.
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

Postby GPW » Sun Feb 13, 2011 9:40 am

Right !!! Like Parnold said : "The u-bolts are supposed to be a snug fit on the axle. " :thumbsup: And those bolts are probably a machine fit (close) so a bit of grease on the threads might help ... I used bees wax FWIW..
There’s no place like Foam !
User avatar
GPW
Gold Donating Member
 
Posts: 14912
Images: 546
Joined: Thu Feb 09, 2006 7:58 pm
Location: New Orleans
Top

Postby Wolffarmer » Sun Feb 13, 2011 9:40 am

Yes, the u bolts will need to fit snug on the axle with no space at all.
"these guys must be afraid of the dark"
User avatar
Wolffarmer
Donating Member
 
Posts: 4612
Images: 309
Joined: Wed May 02, 2007 1:32 pm
Location: Idaho Rupert
Top

PreviousNext

Return to Foamies

Who is online

Users browsing this forum: droid_ca and 15 guests