aggie79 wrote:I don't know what the capabilities of your CNC is, but if it can handle 4' x 10' sheet goods (or whatever size profile you're using), I'd be tempted to use 3/4" plywood "framing" instead of stick framing.
I did it the manual way with a template, jig saw and router. Here is a picture of my framing with the interior wood applied:
(By the way, I left about 3" minimum width of plywood for framing. Half that width would still be plenty strong enough.)
Cut the framing, apply the skin, and you're done.
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