More progress on the trailer over Memorial day weekend. It's getting close now! As I wrap up more and more pieces of this puzzle the excitement grows as I can watch it take shape!
All the wiring holes were drilled through the spars and I began installing the insulation. I used 2 layers of the 3/4" styrofoam insulation. I installed the foil facing inwards one the first layer and out on the second. If the radiant barrier doesn't work due to not having enough air space, at least there will be a couple moisture barriers.
Some good pictures of the wiring channels.
I used a carbide tipped miter saw to cut the hinge. It worked out well and made a very precise cut.
I used a dremel to cut the flange on the hatch side to go over the sidewall.
Inside of the wiring compartment in the galley.
I bit the bullet and installed the gas struts. I used 80# struts and they aren't quite strong enough so I am using the hinge box to prop it up... I have stronger ones coming from McMaster-Carr! They fit nicely inside the hatch recesses, but I did unfortunately have to drill a few extra holes to get them seated correctly.
I used some left over poplar and made light switch plates. I used an ogee router bit for the edging. The plates allow me just enough room for the wiring behind the switches in the wall.
Finally I tested out the galley lights! Plenty of light for making evening cocktails!