#4

[Wolfgang92025]

Goerge,

I think this profile is a lot more pleasing to the eye than the square 4x8 box.

Think you have a winner.

[ghcoe]

Thanks!

[GPW]

Heat makes the foam bend and stay , no tensions …

[aggie79]

Heat makes the foam bend and stay , no tensions …

GPW -

Thinking about heat application related to this build, I had the thought of maybe doing "post-installation" heat. Perhaps the heat would aid curing of the glues and may relieve some of the internal bending stresses in the foam. I'm not suggesting heat high enough to melt the foam but raising the temperature 80-100 degrees using perhaps one of the small temperature controlled electric ceramic heaters.

Now back to this great build!

Take care,
Tom

[GPW]

Here’s the way … https://www.youtube.com/watch?v=5WVKttqb6HQ&t=13s That piece is still bent the same , and has not budged …

[IrrationalExhuberous]

Re achieving the foam bend with heat.

I think rigging it up exactly as you did, fully preparing to glue, and then placing a space heater inside set as high as the unit allows (probably around 100f), and then use a heat gun on low on the outside in passes, might get it to relax into its new shape.

Would definitely be an art to it.

[Aussie leslie]

Just a FYI. The person who purchased #3 hit a deer with it at 60mph on his way back home. Taking the frozen turkey test to the next level. Luckily he missed the deer with his small pickup he was towing it with. Could have been a lot worse.

Considering this unfortunate circumstance I think the trailer faired quite well and should be repairable.

20200718_202921 s.jpg

20200718_202750 s.jpg

20200718_202742 s.jpg

He said he he had thought he had missed the deer, but then looked in the rear view mirror. He saw a antler flying off and the deer spinning down the road from the impact. To top things off, he also lost the keys to it somewhere between here and there too.

I told him to wait a week or so and see what the foam does. He could not check the interior for damage since he lost the keys. I think, going by the pictures, it should recover pretty good. Some TB II with a syringe to re-glue the canvas down, a little caulk to fill in the tears and a coat of paint should get it looking good again or at least get it usable.

In Australia its the KANGAROOS Jumping all over you LOL can shaw do some damage if you get a big buck full grown.

[ghcoe]

Well it looks like I need to get caught up with this build since it is done now and I am already working on #5...

Spackled and ready for a coat of primer.

Spackle

20210417_145716 s.jpg (626.41 KiB) Viewed 610 times

Primed and ready for canvasing.

Primed

20210418_180319 s.jpg (470.82 KiB) Viewed 610 times

Beginning the canvasing process.

Canvasing

20210419_080440 s.jpg (467.73 KiB) Viewed 610 times

[ghcoe]

Finishing up the canvasing.

The last of the canvasing

20210430_183632 s.jpg (452.08 KiB) Viewed 609 times

Then it was time to paint the floor.

Painting the floor

20210502_085401 s.jpg (337.97 KiB) Viewed 609 times

Since the body was on it's side I figured it was a good time to attach the drip edges.

Drip edges

20210502_164056 s.jpg (334.71 KiB) Viewed 609 times

[ghcoe]

Then it was time to prime the canvas to prepare for the paint.

Canvas is primed

20210506_172506 s.jpg (333.11 KiB) Viewed 608 times

Then the paint.

Paint

20210511_164833 s.jpg (440.71 KiB) Viewed 608 times

I decided to do a two tone paint job on this one.

Two tone

20210511_164918 s.jpg (335.87 KiB) Viewed 608 times

[GPW]

Very NICE !!! … again !!!

[JazzVinyl]

Then it was time to prime the canvas to prepare for the paint.
I decided to do a two tone paint job on this one.

Looks fantastic George!!
Is that a soft sage green plus white top and ends?

I see a BMK (Bicycle Motor Kit) on a bike outside of the workshop...is that yours?

Such a lovely build, George, looking forward to #5!!

~~ JV ~~

[ghcoe]

Looks fantastic George!!
Is that a soft sage green plus white top and ends?

I see a BMK (Bicycle Motor Kit) on a bike outside of the workshop...is that yours?

Such a lovely build, George, looking forward to #5!!

~~ JV ~~

My bike, but no motor kit installed.
Thanks!
#5 is started and oddly, since you mentioned electric bike, it is for a electric bicycle. Hope to get some info up here soon. George.

[ghcoe]

Now for the tricky part, getting the body onto the trailer without damaging the drip edge. It was just me and I am glad to report all went well...

Attaching to trailer

20210609_074944 s.jpg (514.45 KiB) Viewed 485 times

Then installed door and window.

Door and windows

20210610_135235 s.jpg (432.86 KiB) Viewed 485 times

Then I installed the carpet to the interior shelves and 1/2" foam padding to the floor.

Shelf carpet and floor foam

20210610_135214 s.jpg (375.53 KiB) Viewed 485 times

[ghcoe]

I added LED lighting to the front of the trailer.

LED lighting

20210610_135251 s.jpg (312.33 KiB) Viewed 484 times

This one also has a pad that can be a couch or a...

Pad couch

20210610_135716 s.jpg (394.17 KiB) Viewed 484 times

bed.

Bed

20210610_135759 s.jpg (348.29 KiB) Viewed 484 times