Door Size for a Big and Tall Foamie Build

dt400

Advanced Member
Joined
Nov 28, 2025
Posts
45
Location
Colorado
So for the big and tall guys out there what size manufactured door did you go with?
Foamie off-road build.
I'm 6'5" and 280 with broad shoulders.
Typical sizes have a max height of 42" but only 26" wide and max width of 30" but only 36"tall.
Of course I would like a 36x42 but since I can't have that without making my own, which I would rather not do, what have you guys found to be the more important dimension....have you found the height or width to be more important?

Darrell
 
I built my own door but what I did was sit in a chair and measured the distance between the top of my head and the chair and how wide my shoulders were. I figured that I would want to be able to sit in the doorway and put on my boots.

The door ended up at 30" x 42"and doesn't feel small for me.

Something I thought of but never did, was to take apart a residential insulated screen door, trim the extrusions and panels, then reassemble into a smaller door. Looking at the parts and how they went together, this seemed doable. Maybe that's option.
 
So for the big and tall guys out there what size manufactured door did you go with?
Foamie off-road build.
I'm 6'5" and 280 with broad shoulders.
Typical sizes have a max height of 42" but only 26" wide and max width of 30" but only 36"tall.
Of course I would like a 36x42 but since I can't have that without making my own, which I would rather not do, what have you guys found to be the more important dimension....have you found the height or width to be more important?

Darrell
30" wide is about the width of a typical interior household door. Height is most important, your noggin will appreciate it. Here is a prefab door 30x42. I have this door in 30x36 and am happy with it. The one I recieved was great.

 
a door is the easiest part to build . It is the jam that holds the seal. . you have to watch out for the fenders forget about wood so many reasons why. . find some tube about 3 feet long as a mold as thick as you need the jam . lay on something flat . wax lay up mat , some woven with poly resin. NO F#####EXPOY !!!! you will have a Z shape cut to shape you want wide on top then make room for fender look at picture #2 you have lip on out side . set back for door thickness, the lip for door seal the door can be made from anything NO F#####EXPOY !!!! if it's wide on top, you can twist to get in we have doon doors 42'' on top
 

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