Newbe from Arizona

Lyle85213

New Member
Joined
Oct 20, 2025
Posts
3
Location
Mesa, AZ
Hi everyone,
I’m Lyle, and this is my first teardrop-trailer build — though not my first time working with wood and lightweight structures. Years ago, I built a HiMax aircraft, an all-spruce and fabric design, and I’m drawing heavily on those same light-but-strong construction techniques for this camper.


The trailer base is a Harbor Freight utility trailer, and one of my main goals is modularity. I’m designing the teardrop cabin so it can be completely removed, letting the utility trailer return to work duty when it’s not hauling the camper. That means every attachment point, wiring run, and floor joint is planned for both strength and quick separation.


The teardrop itself will be wood-framed, insulated with closed-cell foam, and skinned with plywood.
Dimensions come to about 99″ long by 63″ wide, sized to fit a queen-size bed inside.
Mounted on the 22″-high utility trailer deck, the teardrop height will be around 48″ — keeping the profile low and aerodynamic.


I’m focusing on a simple, lightweight, and functional design:


  • All-LED interior and exterior lighting circuits, fused separately.
  • A 12-volt electrical system powered by a Jackery unit.
  • Compact front compartment for propane and power access, using a removable box and trap-door layout for safety.
  • Traditional galley in the rear, lit by a dedicated LED circuit.

I’m still in the planning and early build phase, sorting out wire routing, venting, and joinery details — but I’ll share progress photos and sketches as I go. I'm a ham radio operator and still need to figure out how to mount my antenna to the trailer when I'm on-site camping. I'm also transitioning from a tent camper to the teardrop trying to utilize as much of the equipment that I currently already have.


Looking forward to swapping ideas, learning from everyone here, and hopefully giving back a few tips from the aircraft side of things.
Thanks for having me aboard!


Lyle
 
Years ago, I built a HiMax aircraft

Cool, I built an Avid Flyer a million years ago.

OnIIGKw.jpg


Sounds like your thoughts are coming together. Will the cabin be 48" or is that the height sitting on the trailer?

I6aXRP7.jpg


Tony
 
Cool, I built an Avid Flyer a million years ago.

OnIIGKw.jpg


Sounds like your thoughts are coming together. Will the cabin be 48" or is that the height sitting on the trailer?

I6aXRP7.jpg


Tony
that'll be the height. Cabin dimensions will be 60"w by 80"l by 48"h inside and 63" by 99" by about 70" h total including the galley. I'm using craftyamigo to do the designing. But, it doesn't do curves which stinks. But, I have my jig designed for creating the curved "ribs" for the trailer which will be made out of laminated pine strips similar to what I did making the tail for my HiMax. I'll just need to make sure I keep my speed under 75 mph which is the max speed for the HiMax. :D
 

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