by working on it » Sat Dec 14, 2013 1:33 pm
Do you plan on storing it inside or outside? The prospect of constant exposure to sun, wind, and rain should determine how you cover the trailer: paint, aluminum, filon, FRP, etc. And how you prepare the surface before you do so, is probably more important. In my case, I chose a polyurethane base coat, with heavy-duty exterior (farm equipment proven) acrylic enamel top coating (and all seams were joined beforehand, with Loctite PL Premium Adhesive, water-proof, and well recommended here). I had read, and asked many questions, about others' experiences with these, and I had used both in different applications before (but not on a larger scale, like a trailer) with success, so I chose what I knew from the prior usage. I had used epoxy, but not well, and aluminum was not in my plans, so there it was. Another decision maker: exposure to the Texas Sun, 24-7 and 365, would destroy normal paint, degrade FRP or plastic, and Texas hailstorms would dent the aluminum, IMHO. The decision was also made easier since I had a garage bay for storage! I've only had my trailer out for one weekend so far, barely exposed to rain (mostly covered with a canopy), and returned to the garage thereafter, so I can't say what lies ahead long-term. But, I followed the precedents of others that had used both, tested over many years, and liked. I also have the back-up plan to overcoat all with Durabak (a bedliner type of coating) if any "major" signs of deterioration may surface (I expect to touch up minor flaws, here and there, since I am a poor painter). And about your concern on "looking rougher" than you expected: I wanted my trailer to look rough, and home-built, as I had always wanted to try a "Popular Mechanics" type-build, after reading them for many years. I also appreciate the efforts of the unskilled, but diligent workman, whose imperfect creation means as much to him as anothers' gem. Beauty is in the eye of the beholder!
2013 HHRv "squareback/squaredrop", rugged, 4x8 TTT, 2225 lbs- *3500 lb Dexter EZ-Lube braked axle, 3000 lb.springs, active-progressive bumpstop suspension
- *27 x 8.5-14LT AT tires (x 3) *Weight Distribution system for single-beam tongue
- *100% LED's & GFCI outlets, 3x fans, AM/FM/CD/Aux. *A/C & heat, Optima AGM, inverter & charger(s)
- *extended-run, on-board, 2500w generator *Coleman dual-fuel stove & lantern, Ikea grill, vintage skillet
- *zinc/stainless front & side racks *98"L x 6" diameter rod & reel carrier tube on roof


