Wild Bill wrote:Did you store it outside as well? Album shows a 2007 build so you got at least 4 camping seasons out of it. How did you seal the corners of the roof? I would rather learn from your mistakes than make them myself. I have the alum trim with the rolls of putty like the RV industry uses. I plan to have a slight bow in the roof. Was water standing on the roof? Was it painted or sided with something? Thanks for your help. Bill
Yes, the Inkwell was stored outside as well. We started building in Jan. 07 and we camped in it in Mar 07. The corners are not leaking they were sealed with fiberglass. Prior to the glass we layered the corners with 1/4" ply inside, 3/4" corner and 1/4" ply outside, held together with Titebond III. We clamped both sides (right and left) together and used a plane and sander to have the curve equal with each other. The roof 1/4" ply extended to the outer edge of the sides, leaving no room for water to travel down the interior of the sides or corners. As for the flat roof pooling, yes we had one spot that did and it was the first to rot through. We caught it early enough and were able to fill the rot with epoxy and repaint. We used a rubberized roof paint.
The sides were painted but here are a few of the things we did wrong. We covered the sides with fiberglass resin but we did not use the cloth. We should have. We used bondo to level out the imperfections in the the wood, which you can do but...bondo doesn't bond to wood, so the surface can't be sanded down to the wood without having the fiberglass resin on it before apply the bondo. I hope that makes sense.
The Powder Puff did many coats of epoxy and they've had no trouble with leaks or rot. They built around the same time we did.
Hope that helps.
Lynn