Here is what I have so far...
4x8 HF 1720 trailer, welded and bolted. I also added in a 2x2 steel square tube for both a tongue stiffener and extender, bolted and welded to the 2nd crossmember back and goes 18" beyond the original length.
Way overbuilt my floor being that it is 1/2" ply, 1" wood and blueboard filled interior section, 1/2" ply. All areas are sealed, glued and screwed. Underside is canvas titebond impregnated then covered with 2 coats of Kool Seal. Top side is triple sealed poly using mineral spirits:spar poly at 75:25, then 50:50, then 25:75. Tested in a big rain overnight and what water got into my temporary garage just beaded up. Floor size is 5'4" wide x 9' long.
I've changed my initial design from a teardrop(ish) to more of a semi-standy. Curves front and back. 5' 5" outside width, 10' outside curve to curve length, 5' height. Yeah, I know that once I blew past 4x8 I should look at sizes that equate to a multiple of those type numbers, but I'm weird.
There will be no hatch opening for galley. Instead, galley will be internal, but will be able to slide out the side . Not worried about tongue weight, as I've ramped up the tongue system and I will put things such as battery and water to the rear of the axle (if needed). I've found multiple videos on how others built similar systems and they all seem to work pretty well. Reason I'm doing this is so that if I don't want to open up the galley, say really bad weather or an overnight stop, then it works inside and I still have some floor space for my dog. If I do slide it out, then I have a pretty sizeable amount of floor space. Reason for the 5' height is so we can sit up inside if we want. Don't really care if I stand or not.My idea on the walls construction, unless you wonderful folks think I should do something different is as follows...
I'm ripping 1 x 10 pine boards that I picked up as culls, but they are actually beautiful boards into mostly 2" width so they'll be 3/4 x 2 true size. Some, such as ones around door frame, windows and the galley structure support area will be 4 or even 6" wide. Curves will all be done using laminated 1/8 pine, bent to shape. All wood will be fully sealed. These framing members will then be glue laminated to 1/4 ply (maybe I should use 1/8 ?) for exterior. Over that I'll be gluing 3/16" thick by 1.75" wood strips I'll be resawing from dimension lumber. All voids will be fully filled with xps foamboard, laminated to the wood. Inside I want to use 1/8 ply, once again laminated to the wood framing and insulation. So the actual total wall thickness would be 1 5/16, glue-laminated, fully filled with foam and wood.
So, am I building the walls too light, too heavy, or properly? My floor system has an unsupported overhang of 7" on the width and 12" on the rear. I weigh 220 and can jump on the corner without any noticeable flex and can stand with no measurable deflection. Like I said, I way overbuilt it and don't want to repeat on the walls and ceiling, but at the same time I don't want to make it too flimsy either. Any opinions are greatly appreciated and feel free to critique all you want, I like criticism.
Thanks in advance,
dave
