Chuck wrote:Second, I need some general tips on greasing. The assembly instructions call for filling the dust cap about 1/4 way with automotive grease.
I have never heard of filling the dust cap with grease unless it was a bearing buddy. If the bearings are properly greased, there should not be any grease in the cap (unless it is a bearing buddy). The purpose of the dust cap is just that, to keep dirt and dust out of the bearing. A glob of grease in the dust cap will just sit in the dust cap, it will not find it's way into the bearing.
A bearing buddy, on the other hand, is a spring loaded dust cap, that forces grease into the bearing as needed. Some people swear by them,. and others swear at them. The are mostly used on boat trailers, to keep a positive pressure on the grease in the hub, to help keep water out when you back into the lake to unload your boat. I have them on my boat trailer, but not on any of my many other trailers, and I don't see any advantage to them. You still need to pull your hubs to repack and check the bearings every so often.
Greasing a bearing requires more than just smearing a little grease on it (I know, I found out the hard way

). A bearing needs to be "packed" with grease. You can do this with a bearing packer (the easiest way) or by putting a glob of grease in the palm of your hand and pressing the edge of the bearing into it until grease oozes out the other side (between the rollers or balls in the bearing). Rotate the bearing a little, and continue to pack it with grease until it has oozed through all of the way around, and you are done. Unfortunatly, this is very messy.
As several people on this forum have noted, just because your trailer or axel is new, doesn't mean that you can assume that your bearings are properly packed. Many have come from the factory with little or no grease in them.