Tilting Solar Panel Install

Anything to do with mechanical, construction etc

Tilting Solar Panel Install

Postby bdosborn » Sun Jan 03, 2010 2:38 pm

I recently found a great deal on a 135W solar panel from these guys:
Northern Arizona Wind & Sun
It's a Kyocera, which is the same brand I had on the teardrop. They have good quality panels that match their published performance specs. It costs the same as the 85W I bought 4 years ago (Moore's law?). It was the largest panel I could find that could be shipped by UPS instead of by freight ($150 to my house was the cheapest freight I had been quoted!!!). Its been sitting in the garage for awhile and I finally installed it on our trailer over the weekend. Since there's quite a bit of performance to be gained by tilting the panel, I came up with a tilting mount using 4 pieces of aluminum angle and two pieces of flat stock. Clears the garage door with an inch to spare...

Here it is in the down position for travel. The panel is about an inch above the roof, which is important when using in the down position. Panel output drops with higher temperature so you need space for air to circulate around the panel.
Image

Here is it in the tilted position:
Image

I used 1/4" cotterless hitch pins to hold it in the tilted position as well as to hold it flat during travel. I put the hinge at the front so it couldn't blow up during travel if I forget to put the pins back in or they come out.
Image

This panel has reinforced ends so I couldn't drill through the ends like I did on the 85W panel. I bolted aluminum angle to the long sides instead.
Image

Here's the hinge where it tilts. It's screwed into a spar so its pretty stout. I really struggled with drilling a hole in my roof. Hope it doesn't leak :angel:
Image

I couldn't bring myself to make a hole in the roof while I was building so I brought the solar wiring in through the side of the camper. I still have to seal it up with pucky or something to keep the water out. I only had some red split loom hanging around so I'll probably change that to black sometime. I'll need to tape it to the roof or something to keep it from flapping in the wind.
Image

Does it work? The voltmeter says its charging, even on a cloudy day:
Image

The panel is 59" long by 26" wide. Its probably overkill capacity but since the new trailer has a diesel furnace that will run all night, I wanted to make sure I had enough to keep up with the increased battery demand. Now I need to figure out how to get on the roof to tilt it without a ladder. ;)
Bruce
Last edited by bdosborn on Sun Jan 03, 2010 5:49 pm, edited 1 time in total.
2009 6.5'X11' TTT - Boxcar
All it takes is a speck of faith and a few kilowatts of sweat and grace.
Image
Boxcar Build
aVANger Build
User avatar
bdosborn
Donating Member
 
Posts: 5596
Images: 806
Joined: Wed May 05, 2004 11:10 pm
Location: CO, Littleton

Postby Oasis Maker » Sun Jan 03, 2010 5:46 pm

Well done and filed for future reference. :applause:

Scott G.
Jeeping, Teardropping, and Cycling!......Where To Next?
Image
Jeep Wave>> :peace: <<Jeep Wave
User avatar
Oasis Maker
1000 Club
1000 Club
 
Posts: 1906
Images: 187
Joined: Sun Dec 16, 2007 11:25 am
Location: Scottsdale, Arizona

Postby Lou Park » Sun Jan 03, 2010 10:06 pm

What if your not facing the right direction?
Lou Park
The 300 Club
 
Posts: 433
Images: 5
Joined: Fri Feb 01, 2008 8:27 pm
Location: Northen Illinois
Top

Postby bdosborn » Sun Jan 03, 2010 10:48 pm

I turn so the trailer faces south. Otherwise, the panel stays flat.

Bruce
2009 6.5'X11' TTT - Boxcar
All it takes is a speck of faith and a few kilowatts of sweat and grace.
Image
Boxcar Build
aVANger Build
User avatar
bdosborn
Donating Member
 
Posts: 5596
Images: 806
Joined: Wed May 05, 2004 11:10 pm
Location: CO, Littleton
Top

Postby bdosborn » Sun Jan 24, 2010 3:39 pm

Prices are so low for solar panels right now I added another 85 watt panel. That puts my total at 220 watts.

The new panel doesn't tilt as it would shade the panel behind it. I'll loose a lot in efficiency except during the summer months so I'm curious to see what my output is. Besides, I only have a 10 amp solar controller and the peak output of the two panels is 12.3 amps. I kinda blew it there; I'll probably need to replace it with a bigger one but I didn't think I would be adding another panel. :lol:

Image

No doubt about having to have the trailer face south. The pop top will shade the panels pretty good if its not.

Image

Bruce
2009 6.5'X11' TTT - Boxcar
All it takes is a speck of faith and a few kilowatts of sweat and grace.
Image
Boxcar Build
aVANger Build
User avatar
bdosborn
Donating Member
 
Posts: 5596
Images: 806
Joined: Wed May 05, 2004 11:10 pm
Location: CO, Littleton
Top

Postby chorizon » Mon Jan 25, 2010 12:40 pm

Wow, that's awesome. Well done! :applause:

btw, Bruce what are those tiles over the garage door, they look interesting?
User avatar
chorizon
Platinum Donating Member
 
Posts: 871
Images: 94
Joined: Tue Feb 26, 2008 12:44 pm
Location: Austin, Texas
Top

Postby TENNJIM » Mon Jan 25, 2010 1:17 pm

Well done, Bruce! I have been thinking about adding a solar panel and picking up ideas here and there. Thanks!
8)
Jim B / Utah
Most People Seem Normal Until You Really Get To Know Them!
Never mind what people say, I think those Saguaros are shooting us the finger!
72.68% Of All Statistics Are Made Up!
User avatar
TENNJIM
Palladium Donating Member
 
Posts: 597
Images: 35
Joined: Fri Aug 03, 2007 6:00 pm
Location: Ogden, UT
Top

Postby bdosborn » Mon Jan 25, 2010 1:41 pm

chorizon wrote:btw, Bruce what are those tiles over the garage door, they look interesting?


That's our house number. Think some bad guys will come see me now? :lol: I just installed an iPhone app that does free background checks that is down right scary so I'm not too worried about that picture.

Hey, I stole your idea for a light in the tongue box, I'll have to post a picture of it sometime..
Bruce
2009 6.5'X11' TTT - Boxcar
All it takes is a speck of faith and a few kilowatts of sweat and grace.
Image
Boxcar Build
aVANger Build
User avatar
bdosborn
Donating Member
 
Posts: 5596
Images: 806
Joined: Wed May 05, 2004 11:10 pm
Location: CO, Littleton
Top

Postby bdosborn » Mon Jan 25, 2010 1:45 pm

TENNJIM wrote:Well done, Bruce! I have been thinking about adding a solar panel and picking up ideas here and there. Thanks!
8)
Jim B / Utah


Jim,
Solar panels have never been cheaper so now's the time to do it. The 85W we had on the teardrop worked so well it was a given that we would have them on this trailer.

Bruce
2009 6.5'X11' TTT - Boxcar
All it takes is a speck of faith and a few kilowatts of sweat and grace.
Image
Boxcar Build
aVANger Build
User avatar
bdosborn
Donating Member
 
Posts: 5596
Images: 806
Joined: Wed May 05, 2004 11:10 pm
Location: CO, Littleton
Top

Postby GaryW » Mon Jan 25, 2010 7:49 pm

What about a crank handle and alltread rod with a scissor lever, :o
GaryW
Teardrop Inspector
 
Posts: 10
Joined: Wed Jan 06, 2010 8:17 pm
Location: Edgefield, SC
Top

Postby bdosborn » Mon Jan 25, 2010 8:29 pm

GaryW wrote:What about a crank handle and alltread rod with a scissor lever, :o


Hey where were you a week ago? Unfortunately, I already got one of these 5' folding ladders:

Image

It fits in the forward storage compartment.

Bruce
2009 6.5'X11' TTT - Boxcar
All it takes is a speck of faith and a few kilowatts of sweat and grace.
Image
Boxcar Build
aVANger Build
User avatar
bdosborn
Donating Member
 
Posts: 5596
Images: 806
Joined: Wed May 05, 2004 11:10 pm
Location: CO, Littleton
Top


Return to Teardrop Construction Tips & Techniques

Who is online

Users browsing this forum: No registered users and 8 guests