by doug hodder » Sat Jan 08, 2011 8:40 pm
With an epoxy base, you can dye the wood (for a woody), coat it out with several coats of epoxy to level/smooth and build some depth and clear coat over a sanded (like 320) base. Don't use an oil based stain if it's a woody...under epoxy, an aniline dye is a better choice, won't lift.
If I paint one, it still gets several coats of epoxy to flatten and seal the ply, then paint and clear. To do it correctly, you'd need to have the entire body together prior to the sealing and painting. Think of it this way...."I just made this shell, now I have to coat the entire thing out in plastic to make it waterproof".
You can't have any hard 90 edges, they all need to be eased considerably or rounded with a router bit then sealed. Finish on a hard 90 with epoxy and clear will pop on the 90 in a relatively short period. All your edges need to be completely sealed...so that when you sand them, it looks like a piece of plastic to ensure you get a good seal/protection.
Windows, lights and other trim can be added after it's all sealed, but seal the screws where you penetrate the exterior finish.
Check with your auto paint supplier to find out what is compatible under the clear system that you choose. Clear can go on straight epoxy, but I use the UV resistant hardner in the epoxy on a woody. You can't shoot auto clear over just anything, make sure it all will work out or you will be wasting your dough$$$.
Epoxy/clear isn't an inexpensive, or easy way to go, the results are great, but you gotta work for it. Just my experience/opinion.
I'm sure that others will reply with their paint ideas, like Planovet...I can't remember what he used right now, but he as well as others have done some great finishes and had good luck with them without the auto clear. Doug