by Artificer » Tue Apr 12, 2011 12:49 pm
My first trailer used the 2x2 steel box tube as the floor frame. A cleat was glued/screwed to the floor's 1/2" plywood, and had tee-nuts on the top edge. I could then bolt from the bottom of the 2x2 up into the cleat. The cleat was also used as an attach point for the walls. I've hung the trailer from the crane to make fiberglassing the bottom easier. No structural problems at all. The trailer was designed for off-road use.
If you're making the sides 1 sheet high (48"), this gets the most height. Subtract the thickness of the ceiling, and that's your interior height. The only problem is covering the plywood edge, and the seam with the frame. Either more fiberglass, or a trim piece, and you're done.
Michael
Note: the image in the attachment sticky is a bit wrong for my trailer. The floor sheeting is directly on top of the steel frame. The frame is infilled with 2" of foam, and the bottom was fiberglassed for protection from road debris.