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How to build a door?

PostPosted: Tue Apr 07, 2009 12:24 pm
by tom_germany
hello everybody!
i have to set up my door, but i dont know how to do that.
maybe someone could help me out on that.
photos would be great, what do i need, how do i get it right.
by now i just have the cut out.
thanks so much!!

PostPosted: Tue Apr 07, 2009 12:40 pm
by toypusher
Staqrt by looking at the Generic Benroy Plans at the top of the page and see how the doors are done there.

Some pictures of how you made your door opening might be helpful!

PostPosted: Tue Apr 07, 2009 3:04 pm
by planovet
There are a lot of things to consider...windows, how your sides are made and so forth. I used sandwich construction on my doors because that's how I did my walls. Wanted everything to be the same thickness. They will be a little heavier than a single piece of wood but they are solid and won't warp (at least I hope they won't).

Door cut out from side (3/4" birch)

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Window cut out

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Framing glued up (1x3 and 1x6)

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Framing glued to outside skin

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Insulation

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Interior skin glued on (1/4" Red Oak)

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Side view

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Ready for finish

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PostPosted: Tue Apr 07, 2009 6:05 pm
by 48Rob
Mark,

Nice Doors! :thumbsup:

Rob

PostPosted: Tue Apr 07, 2009 6:16 pm
by kennyrayandersen
those door shouldn't warp!

PostPosted: Tue Apr 07, 2009 8:43 pm
by starleen2
Mark - you forgot to mention - plenty of clamps

PostPosted: Wed Apr 08, 2009 10:18 am
by planovet
Thanks Rob and they better not warp! And like Starleen said, plenty of clamps will always help! When I first started out I think I had 4-6 clamps and now I have over 40 and it's never enough! :lol:

PostPosted: Wed Apr 08, 2009 4:38 pm
by Arne
I used built up walls and then cpes'ed them to keep moisture from penetrating as much and locking the fibers together,
... after the cpes hardened,
then I cut the doors out of the walls... so far, no warping..

PostPosted: Wed Apr 08, 2009 6:21 pm
by mikeschn
the first doors I ever made...

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Yep, those sticks are 3/4" thick.

I know the inside skin was about 1/4" I can't remember what the outside skins were... probably 1/2???

Mike...

doors

PostPosted: Wed Apr 08, 2009 7:24 pm
by Tombstonebilly
:D What I like to do is after floor layout is to lay down on floor and act like its 3:40 am and those hotdogs(dinner) need to go for walk and make them to your size for easy and quick exit . they maybe need to be a just an inch or too but if you cut them to your comfort its worth it when you gotta go ! :shock: :o :o