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Would this sidewall construction work?

PostPosted: Fri May 06, 2005 6:08 pm
by GregJ
I’ve been hanging out for several weeks and really enjoy the forum. Mike, thanks, it’s a great site.

I’m not sure I’ll ever build a tear, but if I do it will be to support a couple of empty nesters on their summer travels around the country being pulled by some high MPG, maybe convertible small car. Probably not the Vibe we have now, not really a road car, but maybe a Z-3 or something similar. Anyway, small and light will be the name of the game.

I’m curious what the experts would think about using ½ or ¾ plywood as a core for a set of insulated walls. Rather than stick-frame the core, cut out the ply and replace with foam where strength isn’t needed. If hardwood were needed at the rear and door hinges a piece could be let in with a tongue and groove. Same on the top edge to attach the roof.

Looks like the plywood would be a lot cheaper than poplar anyway and a lot faster.

Just musing… :thinking:

PostPosted: Fri May 06, 2005 6:18 pm
by asianflava

PostPosted: Fri May 06, 2005 6:24 pm
by GregJ


I knew it had to have been done, but hadn't seen it. Yep, more or less just like that. Thanks...

PostPosted: Fri May 06, 2005 9:41 pm
by lmh222
That is exactly how I'm planning to do my sides too. If I'm lucky and the rain holds off, I'll probably end up cutting those holes out tomorrow. Seems like a good way to do it to me - of course, I haven't tried it yet though so it might be a pain in the butt. It seems easier and possibly more rigid than a stick-built frame.

Lindsey