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Tilting Solar Panel Install

PostPosted: Sun Jan 03, 2010 2:38 pm
by bdosborn
I recently found a great deal on a 135W solar panel from these guys:
Northern Arizona Wind & Sun
It's a Kyocera, which is the same brand I had on the teardrop. They have good quality panels that match their published performance specs. It costs the same as the 85W I bought 4 years ago (Moore's law?). It was the largest panel I could find that could be shipped by UPS instead of by freight ($150 to my house was the cheapest freight I had been quoted!!!). Its been sitting in the garage for awhile and I finally installed it on our trailer over the weekend. Since there's quite a bit of performance to be gained by tilting the panel, I came up with a tilting mount using 4 pieces of aluminum angle and two pieces of flat stock. Clears the garage door with an inch to spare...

Here it is in the down position for travel. The panel is about an inch above the roof, which is important when using in the down position. Panel output drops with higher temperature so you need space for air to circulate around the panel.
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Here is it in the tilted position:
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I used 1/4" cotterless hitch pins to hold it in the tilted position as well as to hold it flat during travel. I put the hinge at the front so it couldn't blow up during travel if I forget to put the pins back in or they come out.
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This panel has reinforced ends so I couldn't drill through the ends like I did on the 85W panel. I bolted aluminum angle to the long sides instead.
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Here's the hinge where it tilts. It's screwed into a spar so its pretty stout. I really struggled with drilling a hole in my roof. Hope it doesn't leak :angel:
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I couldn't bring myself to make a hole in the roof while I was building so I brought the solar wiring in through the side of the camper. I still have to seal it up with pucky or something to keep the water out. I only had some red split loom hanging around so I'll probably change that to black sometime. I'll need to tape it to the roof or something to keep it from flapping in the wind.
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Does it work? The voltmeter says its charging, even on a cloudy day:
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The panel is 59" long by 26" wide. Its probably overkill capacity but since the new trailer has a diesel furnace that will run all night, I wanted to make sure I had enough to keep up with the increased battery demand. Now I need to figure out how to get on the roof to tilt it without a ladder. ;)
Bruce

PostPosted: Sun Jan 03, 2010 5:46 pm
by Oasis Maker
Well done and filed for future reference. :applause:

Scott G.

PostPosted: Sun Jan 03, 2010 10:06 pm
by Lou Park
What if your not facing the right direction?

PostPosted: Sun Jan 03, 2010 10:48 pm
by bdosborn
I turn so the trailer faces south. Otherwise, the panel stays flat.

Bruce

PostPosted: Sun Jan 24, 2010 3:39 pm
by bdosborn
Prices are so low for solar panels right now I added another 85 watt panel. That puts my total at 220 watts.

The new panel doesn't tilt as it would shade the panel behind it. I'll loose a lot in efficiency except during the summer months so I'm curious to see what my output is. Besides, I only have a 10 amp solar controller and the peak output of the two panels is 12.3 amps. I kinda blew it there; I'll probably need to replace it with a bigger one but I didn't think I would be adding another panel. :lol:

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No doubt about having to have the trailer face south. The pop top will shade the panels pretty good if its not.

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Bruce

PostPosted: Mon Jan 25, 2010 12:40 pm
by chorizon
Wow, that's awesome. Well done! :applause:

btw, Bruce what are those tiles over the garage door, they look interesting?

PostPosted: Mon Jan 25, 2010 1:17 pm
by TENNJIM
Well done, Bruce! I have been thinking about adding a solar panel and picking up ideas here and there. Thanks!
8)
Jim B / Utah

PostPosted: Mon Jan 25, 2010 1:41 pm
by bdosborn
chorizon wrote:btw, Bruce what are those tiles over the garage door, they look interesting?


That's our house number. Think some bad guys will come see me now? :lol: I just installed an iPhone app that does free background checks that is down right scary so I'm not too worried about that picture.

Hey, I stole your idea for a light in the tongue box, I'll have to post a picture of it sometime..
Bruce

PostPosted: Mon Jan 25, 2010 1:45 pm
by bdosborn
TENNJIM wrote:Well done, Bruce! I have been thinking about adding a solar panel and picking up ideas here and there. Thanks!
8)
Jim B / Utah


Jim,
Solar panels have never been cheaper so now's the time to do it. The 85W we had on the teardrop worked so well it was a given that we would have them on this trailer.

Bruce

PostPosted: Mon Jan 25, 2010 7:49 pm
by GaryW
What about a crank handle and alltread rod with a scissor lever, :o

PostPosted: Mon Jan 25, 2010 8:29 pm
by bdosborn
GaryW wrote:What about a crank handle and alltread rod with a scissor lever, :o


Hey where were you a week ago? Unfortunately, I already got one of these 5' folding ladders:

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It fits in the forward storage compartment.

Bruce