Jdw2717 and Tomterrific, what was your exterior walls made of that you painted?
Since reading the Glen-L description some years ago, I have considered -- assumed -- an exterior skin of 1/4" exterior plywood. Seams and edges fiberglassed, the whole thing sanded as smooth as possible, filled where necessary (Bondo, microballoons or some such... I need to research this), sanded again and the primed and painted several coats (foam-rollered on) with light sanding between. I want a smooth, satin finish, neither flat nor glossy, in a bone or cream color. I had planned on painting on a white "liquid" rubber roof coating. I'm really paranoid about putting holes in the roof, and plan to avoid doing that if at all possible, but I still want the rubberized roof coating.
It sounds like painting the exterior is a viable option for my travel trailer design.
The main reason this is still a question for me is because the 1/4" plywood would add up to a lot of weight, compared to the aluminum skin that was originally on the trailer. So I've been doing a leisurely search for affordable, lighter-weight alternatives. If "door skin" panels would work, I'm assuming that would be about half the weight of the 1/4" plywood, though doubtless not as light as aluminum.
I don't know at what point my design, if built, would become too heavy for the axle.... That's another thing I'm paranoid about....
