KCStudly wrote:So while we're on this topic, what's the best way to make sure that the door is aligned properly in the opening when using this hinge arrangement?
I won't be using piano hinge, but will be orienting my lift off hinges in the same fashion, inside the jamb. My thought was to shim the door in the opening and make temporary match marks on the outer face, then do a careful layout to transfer the screw locations to the jambs with a small combo square.
Is there a better way?
KC,
I know this is an apples to oranges comparison of what you're trying to do - my hinge leaves are exposed; your's will be inset - but I made a jig to locate the hinge holes on the jamb and door. In the picture of the jig below, you can barely make out the layout lines. I used a drill press and fence to establish parallel holes for the screws.

The jig was designed so that the I could remove the door side of the jig, register the sidewall side of the jig against the door, and then drill (using vixbit) holes for the door side of the hinge leaves. Next I attached the hinges to the door. Then I shimmed the door in place in the door opening and drilled holes for the sidewall screws and fastened the hinges.
Perhaps you could make a 90 degree jig to register against the sidewall to provide a consistent depth for the screw holes.
Take care,
Tom