We did a similar setup on ours like what you have asked in your post. It stays in place normally, but could be removed as there's an access panel for the sliding part & AC isn't needed much in the winter. This camper was built in Tucson, so it needed a bit of cooling for desert camping & it really came in handy when camping in August up in Utah at Bonneville. Here's what it looks like. I used some 0.040" (aluminum like it was Formica), to wrap the inside of the opening for water intrusion. Epoxy was used for the bottom lamination, just in case. The bottom shelf is angled downhill toward the front, so water will run back out if it splashes in during a rain with the unit slid forward & parked.
Everything works well enough, but the trailer needs to be leveled when parked & the AC is a PITA if you forget something in the tongue box once it's slid forward. Not a big deal, but having a hammer in the tongue box when needed is... There are two spring locking pins to hold it in place on the road & moving, or slid forward & locked in place. There are no drawer slides, just some rub strips & blocks to keep it in place & centered in the opening. The bottom shelf has a couple of Teflon strips in place, to act as rub blocks for friction.
The two aluminum plates in this picture at what the lock-pins drop into when it's held from moving, in or out. The pins lock into the plates while on the road, to keep the AC from moving.


When the AC is pushed forward, the face frame attached to the shroud has a weather stripped gasket applied to the back side, so no bugs, rain or moisture gets inside when we're parked. On the left side of the AC you can see the lock-opin in the side panel.

Here's the close-out panel, which is just fastened in place with a few screws on the outside. Minimal gap at the tongue box & front edge, but it works well enough this way.
