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Started on my teardrop

PostPosted: Sun Jul 09, 2006 9:11 am
by tully
Hello all

Started on my teardrop this weekend after details from the house fire. I gota sheet of 5/8" plywood and drew it out jig sawed it out and sander it. now i'm covering the edges with formica for smooth routing..

Next to buy plywood to route out..

anyone ever use the birch plywood from Lowe's or home depot?

Dennis

pic posted at: http://pg.photos.yahoo.com/ph/tully83/my_photos

PostPosted: Sun Jul 09, 2006 9:31 am
by 48Rob
Hi Dennis,

Good start! :thumbsup:

I tried some 3/4 Birch from Lowes, and was dissapointed.
Could have been just a bad batch, but it had excessive voids and bad glue, as some portions, after being cut out, separated.
That said, I really didn't expect much from cheap 5 ply...

Rob

PostPosted: Sun Jul 09, 2006 10:37 am
by M. Olsen
Very nice profile you have there. It sounds like you'll really be paying attention to detail on your build. (Something I forgot to do!) I hadn't heard of using laminate on the edge grain of a plywood pattern before, but I'm sure that you'll get excelent results and a perfectly smooth edge.

As far as the birch plywood goes, I used some from Home Depot. I didn't get the edge grain sealed up very well and after one season of using the trailer it started to delaminate. Right now I've torn apart the trailer and I'm rebuilding it with ACX grade plywood and making sure that all of the edge grain gets sealed and epoxied and covered and anything else to keep it from coming apart on me this time. You can see my album here M. Olsen's Album

Keep up the good work and bring on the pictures.

PostPosted: Sun Jul 09, 2006 11:43 am
by Darren
Welcome Dennis. I used 11 ply birch from HD. I must have got a good batch it's very smooth and very few flaws. I sealed all edges with 4 coats of minwax so I think I'll be safe from water getting in.

laminate on edges

PostPosted: Sun Jul 09, 2006 3:28 pm
by KA
What a great idea!
I was worried about how to get my edges smooth when routing.
Thanks for the tip. :thumbsup:
Kris