by wannabefree » Sun Jul 17, 2022 1:43 am
Will this layut work? YES
A rule of thumb for fuses is figure out your max load and double it.
Wire size for low voltage DC systems is not as easy as for house wiring. Line loss becomes much more important because a few volts dropped across 20 feet of wire in you 12V system may mean things don't work, at 120V a few volts is pretty much a don't care. That said, I'll give you a couple "no thought" tips:
1) Don't use anything smaller than 14ga. It may seem like overkill, but if you want to squeeze efficiency you need fat wire. It is also less likely to convert itself to smoke, or heat up your walls and burst into flame.
2) remember that if you run 10 feet of duplex wire (red-black zip cord) you have 20 feet of wire.
3) Once you know your loads in amps, you can convert them to an equivalent resistance using Ohms law: R = V/I. So, if you have a 10A load and a nominal 12V, you have 12/10 or 1.2 ohms for your equivalent load. Now go on the internet and find a wire table. It will give you a number that is usually expressed as ohms per 1000 feet of wire for different wire sizes. The one I use says 12ga is 1.6 ohms/1000 feet.
4) decide how much line drop you can tolerate. Let's say it's 10% or 1.2V. You can then determine how much wire you can run to your 10A load. If I drop 1.2V in line loss, I can calculate the resistance that would be as V/A = R, or 1.2V/10A = 0.12 ohms. Then it is a matter of dividing my line drop ohms by the ohms/1000 feet and multiply that by 1000 to find out how much wire I can run. So, (0.12 / 1.6) *1000 = 75 feet.
5) Personally I think a 10% drop in my walls it excessive and I use 5%, which reduced the run to 37.5 feet, and because it must go to the load and back to the battery it means my load can be about 18 feet from the battery.
5) It's fine to go with heavier gauge wire than you think you need; it's only a few $$ and may save you grief later when you decide to add that killer radio you've been eyeing.
6) while you're pulling wire it is a good time to pull some extra for solar panels, stereos, and death rays, even if you don't think you have a use for them now.
In anything at all, perfection is finally attained not when there is no longer anything to add, but when there is no longer anything to take away.
-- Antoine de Saint-Exupery