I had this same consideration doing mine. In my time of measuring window shakers in stores and in windows that I have access to, I've found that the actual window A/C case sizes are all over the map, with there being no standard of any recognizable form.
Therefor I figured I'd make the hole and frame it for what I have now and if it should fail and I can't find another that goes into that hole then what the heck, I'm the guy that made the hole, I can make it bigger. Or I could buy two cheap shakers the same size and mothball one in the attic for potential future activation as a spare. (didn't do that)
Odd how there has been no standard window A/C case size. Like home refrigerators in width and height, they are random sizes all over the place, yet common kitchen stoves have standardized sizes wide, 24" and 30".
