Gary & Trudy came up and we figured some stuff out...
The first thing we figured out was how to get rid of the high spots in the resin. We tried all the obvious stuff... sandpaper, scrappers, chisels... We finally settled on a small block plane. It got rid of all the high spots without gouging the sides. It's still gonna be a lot of work, but I can handle it.
The next problem we resolved was the air conditioner. If you recall, the ac was in the back wall. And there was a wall inbetween the ac and the bed. As a result, the sleeping area never got cold. Jon W came up with an excellent fix. Move the thermocouple. And it worked. But the back area got really cold, while the bed was almost comfortable. We could have tweaked stuff a bit, but we decided to move the ac to the front instead. So we cut a hole...



And put the ac in...

I know you can't see it, but there is a piece of plexiglass blocking off that hole. Well, if you look carefully you can see a screw on each side of the plexiglass! The cold air comes out the top, behind that deflector. You can see that better in the 3rd picture. So of course, the only way to control the ac is with the remote control.

The tongue is quite a bit heavier, but the ac seems to work much better. It doesn't get as cold in the back, but it's nice in the sleeping area...
Mike...
The quality is remembered long after the price is forgotten, so build your teardrop with the best materials...