I got the rear of the trailer pretty much finished up this weekend. Sprayed the yellow, lights installed, plate light, graphics, drip cap. Then I installed the rock guard on the front window. It was in pretty rough shape as it was 41 years old and was just fiberglass with no coating on it. All the glass had fibers sticking out of it and was really starting to deteriorate from the UV. I scuffed it down with a scotchbrite to remove the fibers, drilled a number of loose rivets and replaced them with bolts and nuts, fabbed up some new adjuster nuts for the end caps, used some yellow that was extra from the sides and sprayed it as an undercoat. Then top coated it with the silver. The yellow and silver on it still allow some light to penetrate. A primer would have cut that out completely.
I also had to make up some 10 degree wedges to fit behind the mount full width. The original trailer had a complete vertical front, and this one has a radius that begins right above the window. So the rock guard stuck out 10 degrees on the bottom. I didn't realize that this was an issue until I mounted up the bracket with over 6' of butyl tape. In 95 degree heat, it was a real mess to remove all of that. At least it's got some good UV protection on it now so should last a long time.
I also got the last piece of the roof scuffed and ready to spray which I'll probably do late tonight or very early tomorrow morning, depending on how the heat is. I've gone through like 3 rolls of masking tape and who knows how many sheets of cheap plastic to tent this project as I paint. I still have the tongue to paint. I don't spray them till the build is almost over as I end up standing on them and marking up the paint. Thanks for watching. Doug


