The AlCan

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The AlCan

Postby CopperKing » Tue Sep 13, 2011 12:58 pm

Okay
Back in the spring when I stumbled upon this site I found myself reading about 50 pages of Thomas's build. Beautiful - you are building furnature. Several others also deserved real credit for many ideas.
I would like to give a real Kudo to the Gentlemen in Jasper BC with the Benroy who made me realize that by building a Tear I had joined a Secret Club that was populated with pretty good people. Thanks I needed the kick in the rear that day.

So the build started with this:[url]Image

On my way back from Cordova Alaska I scabbed this onto the utility trailer. It got me thinking.

Home, spring 2011 and the start:[/url]Image

Side A:[/url]Image

Side B:[url]Image

Side a and B:[url]Image[/url]
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Postby campmaster-k » Tue Sep 13, 2011 1:19 pm

Great start. Very cool profile. Welcome to the Cult.
-Kirk

>TnTTT ORIGINAL 200A LANTERN CLUB

>CEO Coleman Recovery Inc.

>Nor Cal Camping Pinewood Racing Team


Build thread -

viewtopic.php?t=45307&postdays=0&postorder=asc&start=180

Check out my Pictures -

http://s1199.photobucket.com/albums/aa4 ... 0QQtppZZ24
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Postby CopperKing » Tue Sep 13, 2011 1:31 pm

And then I lost/but gained a whole day reading Thomas's build.

Hmm.

The hardest thing was that instead of Months, I had a couple weeks.
Ordered a Door and window from Frank Bear, which was exactly as ordered, Thanks.

So I framed up a 2" floor that was solid enough to carry the whole Tear when I removed it from my Utility trailer. Walls were the high dollar 1/2 ply from Orange box. I milled down studs to 1" to match the blue board and poxed the blue in place.
Image

I poxed that blue board and sandwiched the inside walls with Luan.
The Router cleand it up and it was time for "rafters". I used the same 1" for the top support and poxed Luan to the inside.
That was a show by myself.
[url]Image

More Blue poxed in and I prewired the trailer tail lights because about here I realized that come fall I was going to build a new lighter trailer for the Tear.
[/url]Image

Two layers of Luan poxed on top and it was enclosed
I had about two weeks to go before I had to leave, and that work thing was killing me.
Oh yeah did I mention that I am at 9200' and it starting snowing, which required tenting and heat to get a single coat of pox to set up over three days.
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Postby CopperKing » Tue Sep 13, 2011 1:33 pm

Thanks Camp
I would rather belong to a cult than a club anyday.
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Postby kinto » Tue Sep 13, 2011 2:04 pm

looks great! :thumbsup:

just outta curiosity, is that hole in the front for a tongue box?


kent
:)
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Postby CopperKing » Tue Sep 13, 2011 2:30 pm

Next I poxed on two layers of Luan and started tenting and putting the Heat to it.

[url]Image

For the the next two weeks I worked under plastic, so no shots. With my Pox slowing down, my to do list got short. I got the ALU on the top with my skylight installed and trimmed it. But with no time left I was able to only get a single coat of Pox on the trim and literally gave the Tear a seal of Silicone the morning I left for Alaska.

Some where in Idaho along the Salmon River.[/url]Image

A shot of the ALU from the rear[url]Image

A note on my design. I canned the Idea of an opening hatch on the top because I might have to park the Tear in Whittier Alaska. This is a place with 200" inches of rain a year, where you get in the shower to get out of the rain. I wanted to be sure it didn't leak. As it turned out I parked the Tear in Anchorage except for a week jaunt with the Lady touring the Kenai.
And sure enough when my Fish Season was over and I picked up the Geo the rain had been driven so hard in Whittier that it was forced past the Windows and Door seals and the first place I went was to a carwash vac to suck as much of the water out of the car as I could. Did I mention the mold?
Glad I gave up on the Hatch.

So It is now fall and the trailer was a pleasure this summer but took a fair number of road dings over the last 7000 miles. With the Tear in the Garage I sanded the trim down stripped what was left of the silicone, and applied four coats of Pox and a new paint job.
She's looking good.
Now for a new trailer, I want much softer springs than the #3500 I have under the Utility trailer, and of course brakes.
So I am off to the Construction tips, I'll be more dilligent about pics.
G
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Postby CopperKing » Tue Sep 13, 2011 2:48 pm

It's the spare tire Kent
[url]Image

You can see the side Hatch here whish is sized to carry two gas cans on one side and more stuff that I needed on the other.

Here's a rough shot of the interior
[url]Image

To the right are two sliding hatches that are built out over the curve in front over the open hatch you see in the first pic.
Did that make any sense?[/url]
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Postby campmaster-k » Tue Sep 13, 2011 3:36 pm

I sure do like those doors. Im gona get those on my next build. Any problems?
-Kirk

>TnTTT ORIGINAL 200A LANTERN CLUB

>CEO Coleman Recovery Inc.

>Nor Cal Camping Pinewood Racing Team


Build thread -

viewtopic.php?t=45307&postdays=0&postorder=asc&start=180

Check out my Pictures -

http://s1199.photobucket.com/albums/aa4 ... 0QQtppZZ24
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Postby crumbruiser » Tue Sep 13, 2011 7:05 pm

BRAVO! Very nicely done. :applause:
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Postby Deryk the Pirate » Tue Sep 13, 2011 7:57 pm

Very Quickly and Nicely done! Like the shape, she is very unique!
Build Thread lil vardo 1: http://tinyurl.com/baqe6py
Build Thread lil vardo 2: http://tinyurl.com/b3rwffm
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Postby Deryk the Pirate » Tue Sep 13, 2011 8:40 pm

Very Quickly and Nicely done! Like the shape, she is very unique!
Build Thread lil vardo 1: http://tinyurl.com/baqe6py
Build Thread lil vardo 2: http://tinyurl.com/b3rwffm
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Postby droid_ca » Tue Sep 13, 2011 9:18 pm

I really like the profile that you choose very creative
There is a world, just beyond now,
where reality runs a razor thin seam between fact and possibility;

Anywhere I roam where I lay my head is home....
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Please check out my build thread
viewtopic.php?f=5&t=52816
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Postby CopperKing » Wed Sep 14, 2011 8:36 am

Thanks guys
No problems at all with the exterior doors, but, the inside panel sliders swelled as soon as I went from 12% humidity to about 80%.
I hit the groove with some coarse emery and they worked fine but got loose enough that one actually popped out after a rough section of Utah.

The next goal and the subject of my research this morning is to build a lighter trailer with a leaf spring that might actually flex. Way back when I built the utility trailer I figured the weight at about 700 lbs. I think I can get the Tear trailer down to the 400-450 range and still have the strength, brakes and tires to survive the summer AlCan run.
And I want it about 3" lower and a little farther back to cut down on wag.

The profile was created with one of those 12' fiberglass driveway markers that I bent until I liked the shape. Very high tech.

Greetings to McBride BC. I often make that run from Jasper to Prince George but needed parts in Hinton this year so I went North.
McBride is some beautiful country with Rivers just begging to be fished.
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Postby droid_ca » Wed Sep 14, 2011 9:03 am

oh yes it is a beautiful place to live you can go camping within a ten minute drive from here. So are you in Jasper? Thanks for answering our questions. oh and yes there is some mighty good fishing around here... see you around the campfire
There is a world, just beyond now,
where reality runs a razor thin seam between fact and possibility;

Anywhere I roam where I lay my head is home....
Image
“Fide Canem”
Please check out my build thread
viewtopic.php?f=5&t=52816
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Postby CopperKing » Wed Sep 14, 2011 9:22 am

No Droid
I am in the Mountains of Colorado---what can I say I'm addicted to Skiing.
I have a Commercial Boat and fishing Permit in Prince William Sound Alaska and I make the drive nearly every year.
Had the best meal of the trip in Jasper couple weeks ago, smoked salmon omelett with asparagas and home fries.

I love the lake region and often come back that way. But this year I couldn't tool around and did the short direct route. That is still 7 days.

As far as I am concerned the highest quality of life in North America is in British Columbia.

BTW it may snow here tonight.

Too soon, Too soon.
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