Battle Born Benroy

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Battle Born Benroy

Postby nvygun » Fri Nov 08, 2013 9:18 pm

So I am starting a build thread to share with everyone although I am about 85% done I think. So here is my back story story first. I just retired from the Navy after 30 years and the wife and I are now empty nesters now too. So about 3 years ago watching the travel channel I saw and fell in love with teardrop trailers and have wanted to build one ever since I saw them. So I started crawling the internet and have been amazed by the all the options and styles of the different teardrops out there. Anyway to keep from writing a whole book on this when the wife and I where returning from a wonderful camping trip up in Yosemite we was discussing our options about me getting a job after I retire from the Navy and where we might live I suggested we build a teardrop and just travel for a few years. Overlanding and boondocking exploring the country. As far north as Alaska and maybe as far south as Chili. Pretty scary thought at this phase of our lives but also just as exciting and so I sold my Harley and we started selling much of our stuff from the house and I began the trailer build.

I finally decided on the Benroy design taking my insperation from the Moby 1 XTR and Beth and Jim's awesome CrowsWing design. I also knew I wanted to go for a trailing arm suspension used on the Adventure Trailer teardrop and after much going back and fourth with them to get a frame built it just didn't work out so I decided to build my own and use the new bolt on trailing arm suspension that I bought from etailers but more on that later.

I'll post most of the pictures I have so far to bring everyone up to date on where I am at now and now that I am not so rushed on time I'll be able to keep this updated as I make progress.

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Got my steel
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Laying out the frame
IMG_1794.jpeg (99.17 KiB) Viewed 1945 times

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Yep it's only a 110 volt welder
IMG_1797.jpeg (78.43 KiB) Viewed 1945 times
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Re: Battle Born Benroy

Postby nvygun » Fri Nov 08, 2013 9:25 pm

IMG_1801-1.jpeg
Frame tacked together
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Welding it up
IMG_1808.jpeg (87.16 KiB) Viewed 1943 times

IMG_1821-1.jpeg
Laying out axels
IMG_1821-1.jpeg (101.38 KiB) Viewed 1943 times
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Re: Battle Born Benroy

Postby nvygun » Fri Nov 08, 2013 9:27 pm

More pictures on the way soon!
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Re: Battle Born Benroy

Postby MrMatt » Sat Nov 09, 2013 12:53 am

Awesome! Keep the pictures coming. Love the progress on that frame.
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Re: Battle Born Benroy

Postby nvygun » Sat Nov 09, 2013 11:36 am

Here is a picture of the axel's I used on my trailer. Since I plan on off roaring with this trailer I went with the 3500 lbs axels.
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the bolt on axel on an Adventure Trailer
1014349_593339704030688_980642127_n.jpg (78.97 KiB) Viewed 1869 times
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Re: Battle Born Benroy

Postby AlgoDan » Sat Nov 09, 2013 11:42 am

Dam that suspension looks sweet, well done. Keep the pictures coming... :thumbsup: :beer:
nvygun wrote:Here is a picture of the axel's I used on my trailer. Since I plan on off roaring with this trailer I went with the 3500 lbs axels.
1014349_593339704030688_980642127_n.jpg
Here now but Camping later.............Dan

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Re: Battle Born Benroy

Postby jonnyo » Sun Nov 10, 2013 9:45 pm

wow...nice suspension.... i would like to do something like this...just not sure if i m skilled enought for it!!!
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Re: Battle Born Benroy

Postby KCStudly » Sun Nov 10, 2013 10:41 pm

Cool. I'm looking forward to more of your build story.

Did you have them de-rate the spring rubbers? Having the big brakes and robust suspension is a good call, but having stiff springs/rubbers on a much light camper would be harsh.

What do you think you final loaded weight will be?
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Re: Battle Born Benroy

Postby aggie79 » Mon Nov 11, 2013 10:52 am

KCStudly wrote:Cool. I'm looking forward to more of your build story.


I with KC...can't wait to see further progress and :pictures: on your build!


KCStudly wrote:Did you have them de-rate the spring rubbers? Having the big brakes and robust suspension is a good call, but having stiff springs/rubbers on a much light camper would be harsh.

What do you think you final loaded weight will be?


Isn't this the Timbren suspension unit? If so, I don't think they can de-rate the spring, but I believe you can get a 2000# spring on a 3500# suspension unit.
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Re: Battle Born Benroy

Postby KCStudly » Mon Nov 11, 2013 11:28 am

Yeah, what Tom said. ;)
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Re: Battle Born Benroy

Postby nvygun » Thu Dec 19, 2013 1:36 am

Sorry I haven't posted any updates recently but I have had a lot going the past few weeks but I have some time on my hands now and I am on the last few things on the trailer. I'll work at catching up the build over the next few days.
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Re: Battle Born Benroy

Postby rand_98201 » Thu Dec 19, 2013 1:48 am

Cool I also am looking forward to seeing more updates.
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Re: Battle Born Benroy

Postby nvygun » Mon Dec 23, 2013 9:10 pm

I've been having some trouble getting pictures uploaded but I think I may have it now. This is the next series of pictures of the finished frame and assembly to skinning.
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Frame 2.jpg
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Frame 1.jpg
Frame 1.jpg (48.19 KiB) Viewed 1322 times
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Re: Battle Born Benroy

Postby nvygun » Mon Dec 23, 2013 9:16 pm

Here is the assembly of my teardrop. It is 5x10 plywood. I am using the extra foot underneth the trailer for storage and a 27 gallon water tank.
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Assembly 1.jpg
Assembly 1.jpg (52.02 KiB) Viewed 1321 times
Assembly 2.jpg
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Assembly 3.jpg
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Re: Battle Born Benroy

Postby nvygun » Mon Dec 23, 2013 9:19 pm

Few more assembly pictures.
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Assembly 4.jpg
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Assembly 7.jpg
Assembly 7.jpg (43.85 KiB) Viewed 1318 times
Assembly 6.jpg
Assembly 6.jpg (48.69 KiB) Viewed 1318 times
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