aggie79 wrote:I've been kicking around the idea of building a cooler for awhile.
A couple of thoughts, Tom.
First, why not include the foam bottom on your box with just a few strategically placed holes to squirt the expanding foam into? That way all you have to do is trim the small amount that oozes out off flush.
Second, the lids on many of those plastic storage containers have to be allowed to flex in order to go on and off while sealing properly. So that is something to be considered. Maybe there is a style of container that has more of a rigid style top with a catch, or better yet a gasket. Defeat the catches and mount your own external to the foam.
$.02 + $.02 = $.04