But first off, I gotta tell you, sanding a radius on the edge with the square palm sander is really very easy. I drew a couple lines 3/4" away from the edge, and sanded to the line. I'll double check it tomorrow with a cardboard template.

I had to pull the foamie outside to continue sanding. Yes, it was snowing. But I took this picture so that you could see my tiny wheels again.


I've since dragged it back into the garage, and used almost 3/4 container filling all the kerfs, and defects in the foam. Tomorrow is a sanding day.
I also glued in the last piece of foam that holds the tail lights. What a mess. I dragged the foamie back into the garage. All the snow started melting. Everything was dripping wet from the snow, as I applied the gorilla glue and clamped it down. I heard a crack, and sure enough, the foam cracked.
I'll let everything set up overnight, and tomorrow morning I'll use either vinyl spackling or gorilla glue, depending on what I find.
Yep, I'm going to let the furnace run overnight.

Mike...