I don't think the size would matter too much about cutting out the profile, I got the full size template for the Modernaire from Grant and traced it on the plywood and just trimmed off the edges so it was no problem. Thanks for the compliment! I am putting part of myself into this just like writing a song.
On that note, I am feeling pretty good today so after exhausting all my local sources for T-moulding (trying to think ahead for the weekend), I bought all the wood for my boat project instead (Just a one man skiff) and I picked up some screws I needed and I skinned the hatch!
Just Finished:
The underside. I used a hand held pop rivet gun with med rivets:
Looks good but then I realized I hadn't added the vinyl insert yet, but I kept the pic because it was a cool angle.
Here it is!
I got the bottom 1 1/2" aluminum strip from the orange box and I used my existing roof trim which will match, and I plan to do profile trim all the way around so I realized that instead of making the hatch trim hang down, I can make the side trim go up a little to cover the seal so it will look the same all the way back.
I am going to do the hinge using the same orange box aluminum to hold down the plastic hinge.