Tom Kurth wrote:According to a canoe-building book or website (I no longer remember which particular one), polyester resin hardens to a surface with tiny pinholes in it due to the use of thinners. (That's why epoxy should never be thinned if it is to be waterproof, but the thinners are necessary to the chemical reaction that causes polyester to harden.) Because of the pinholes water can permiate the polyester coating causing delamination.
Best,
Tom
I have a different perspective on this. What you say is true, but it must be taken in context.
Not too many years ago the fiberglass boatbuilding industry was using polyester resin in boat construction. I think we can all agree that the boats were (and MANY of them still are) sound, waterproof and still out there plying the waterways of the world. But, after years of these hulls sitting in water some did develop blisters due to the osmosis you are talking about. Faulty layup practices have been cited. There are many old polyester fiberglass hulls out there that have never developed blisters at all. And for the ones that did, we're talking about most of them being submerged 24/7/365 for years before this occurred.
I would not think that the water exposure of the underside of a teardrop will rise anywhere near to the level that it would take for water to migrate through the polyester resin. If it were me, and if that is what I had on hand, I would not hesitate to use it.