suckerpunched wrote:The spindle has a small step that the inner bearing and seal go up against,,,,,not over,,,,,just up against.
Usually the inner bearing seats up against the inner shoulder and the seal rides on the diameter of the shoulder. Are you saying that the inner seal is not traveling far enough to ride on the sealing surface of the spindle?
I don't think that is what you are saying because if that were the case then the nut should not be able to come anywhere close to seating on the spindle while the bearings are still loose.
Although others may find his input useful, your symptoms do not sound the same as Larry C's. His nuts kept getting loose because he was chasing the bearing race into the hub and it kept moving.
It sounds to me like one of the following:
1. Both of your hubs have been counter bored too deeply to suit the spindle shoulder dimension.
2. Both of your spindles were not turned enough to suit the bearing spread in your hubs.
3. The bearings are not thick enough (maybe a sourcing change by the OEM that got by the engineering dept... someone at the factory got a better deal on "the same but different")
4. The washer is incorrect.
Does the washer seat on the outer shoulder of the spindle with the nut, or is it just the nut that stops there and the washer can slide on with the bearing?
It is common for the washer on larger units to have an anti-rotation feature, such as an inner tab that rides in a slot in the threads. Does the HF spindle have this, and if so, can it be hanging up early?
I think what Kody was suggesting is that you may be able to correct for any of these possibilities by making (or having made) custom washers that allow the nut to apply pressure on the outer bearing inner race before the nut hits the shoulder on the spindle. If your washers are hanging on the spindles outer shoulder, it maybe as simple as increasing the ID of your existing washers, but I guess I would want to see it for myself before making that conclusion.
This
cross section of a "generic" spindle/hub assembly might be of some use for talking purposes (scroll down a little).