I am building something

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Postby NorthernMN » Tue Jul 06, 2010 12:49 pm

I finally got to putting on the exterior skin. This is the same 1/4" underlayment plywood that I used for the interior roof. I had to start out working inside. It was just too hot in the sun.

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I spent most of the day getting the first side done but it looks pretty sharp I think.

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I started on the second side yesterday and that went pretty good. It was hot again but I managed to suck it up and work outside anyway.

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It went so well that I managed to get the second side and the back done before calling it a day.

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I guess it is on to the roof now. I expect that will take me a bit longer.
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Postby fromeo » Tue Jul 06, 2010 1:35 pm

Looks good!

- Frank
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Postby parnold » Tue Jul 06, 2010 5:50 pm

Looking very good!!

Excellent progress for a hot day.
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Moving right along

Postby NorthernMN » Mon Jul 12, 2010 12:55 pm

Still making good progress on the trailer. I managed to get the roof on last week. I am still really impressed with this underlayment plywood. I picked it up at Menards. It is sold under the name Integraply. Normally Menards sells utter junk and I had low expectations for this plywood. However this is very good. It is quite flexible for 1/4" plywood. I did the inside and outside of my roof and never cracked or broke any. I didn't cut any kerfs and didn't wet any of it before bending it.

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I used my router to trim all the plywood flush. Then I ran a 1/4" round over bit around all the edges. I spent several hours sanding the entire exterior in preparation of the epoxy.

I started the base cost of epoxy on Saturday. I should have gotten started earlier in the day. By noon it was 94 degrees and it wasn't any fun to be outside let alone fighting with epoxy. I am using System Three Sivertip resin and the slow hardener. Even in the heat as long as I mixed small batches I was able to keep working.

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I managed to get the entire exterior covered with a base coat. On Sunday I started laying fiberglass on the seams. Thankfully the weather was much nicer. The high on Sunday was only 74.

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Going to take me a while to get all the seams done but I will just keep plugging away at it. I was hoping to be ready for paint by next weekend but there is a lot of prep work before paint so I will have to wait and see.
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Getting close

Postby NorthernMN » Wed Jul 28, 2010 12:23 pm

Well after spending a couple weeks working on getting the exterior finished I am finally getting close. I started with a base coat of epoxy. Then I glassed the seames with 6 oz. cloth. Then another coat of epoxy to fill the fiberglass. Then I used System Three Quick Fair to feather out the fiberglass seams and fill any holes. After sanding it all smooth which took sooooo many hours I did a third coat of epoxy over the whole thing to coat any spots that I might have sanded thin and fill any holes or dips.

I decided to use Interlux Brightside to paint with. The paint is designed for boats. I know I am not building a boat, but the paint has all the properties I was looking for. Before paint I had to prime and that means 2 coats of Interlux Pre Kote. It has a high build and hide so it should help even out the surface. Here it finally is dressed in primer.

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My new wheels are supposed to be delivered today. Thank goodness cause those wheels there look terrible. :thumbdown:
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Postby doris s. » Wed Jul 28, 2010 12:38 pm

Looks Great! Only a few more hours and you can go camping!

Doris
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Postby bve » Wed Jul 28, 2010 12:54 pm

You can add me to the list of people with shop envy.

Nice build you have going on, looking like it will be a pretty comfy camper.


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Build threads converted to PDFs.
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Postby LoriCz » Wed Jul 28, 2010 4:10 pm

Wow, I am impressed. Can't wait to see what comes next :)
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Postby Steve_Cox » Wed Jul 28, 2010 8:55 pm

Nice Job :thumbsup:

Like the build methods and materials too.
Steve
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Painted

Postby NorthernMN » Thu Jul 29, 2010 9:34 am

Two coats of Interlux Brightside Polyurethane in Kingston Grey.

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I installed the door and one window last night. I am hoiping to be able to wrap most of the remaining stuff tonight.

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My wheels did show up but I didn't get time to put them on.
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Postby Papi » Thu Jul 29, 2010 10:26 am

8) This is a very inspiring build!
I dream of a day when a chicken can cross the road without having his motives questioned.
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Postby Prem » Thu Jul 29, 2010 4:48 pm

It's a jumbo version of Frank's weekender that pops up on the Hall of Fame!

VERY nice job.

More power to ya.


Prem :thumbsup:
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Postby NorthernMN » Fri Jul 30, 2010 8:31 am

I stayed up way too late last night finishing up the outside. And since you all deserve a prompt update I am going to give you one. This is 100% exterior complete. :D Assuming the lights all work I am heading out today for a weekend camping trip. Even though the interior is not 100% complete it should should be close enough to camp in for now.

I want to again thank everyone on this site for the kind words and many forms of inspiration. There are so many great ideas floating around here.

And now...

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Have a fantastic weekend everyone!
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Postby Cliffmeister2000 » Fri Jul 30, 2010 8:40 am

Beautiful! :applause: :applause: :applause: :applause:

How about some interior shots?
God Bless

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Postby Ratkity » Fri Jul 30, 2010 8:47 am

Such a great job! It looks like it just rolled out of a factorry.

Have a great time camping and take lots of pictures!!!

Hugs,
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