Where or When Jr. --Paint & New Tow Vehicle--update 5/17/15

...ask your questions in the appropriate forums BUT document your build here...preferably in a single thread...dates for updates, are appreciated....

Postby myoung » Sat Mar 12, 2011 9:27 pm

Cliffmeister2000 wrote:Very nice, Mike! I hope to see lots of detail on how you weatherproof the door. :thumbsup:


Cliff,

I'm not planning anything elaborate. There is a threshold and an aluminum trim strip with drip edge and pliable rubber gasket at the bottom. Along the sides, I'll put a compressive rubber gasket inside an overlapping and perhaps rabbeted trim strip around the other three sides.

If it ever becomes necessary, I could put a drip gutter over the door and edge the outside of the door with flat stock overlapping the sides and top.

Might I need to do more?
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Postby Cliffmeister2000 » Sat Mar 12, 2011 11:06 pm

myoung wrote:
Cliffmeister2000 wrote:Very nice, Mike! I hope to see lots of detail on how you weatherproof the door. :thumbsup:


Cliff,

I'm not planning anything elaborate. There is a threshold and an aluminum trim strip with drip edge and pliable rubber gasket at the bottom. Along the sides, I'll put a compressive rubber gasket inside an overlapping and perhaps rabbeted trim strip around the other three sides.

If it ever becomes necessary, I could put a drip gutter over the door and edge the outside of the door with flat stock overlapping the sides and top.

Might I need to do more?


Probably not, as you plan to garage it. I'm not that happy with my weatherstripping. As soon as I find a better solution, I will change it. As meticulous as you have been, I'm sure what you do will be perfect. :thumbsup:
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Postby myoung » Thu Mar 17, 2011 8:22 pm

Today it was time to box in the deflector in front of the pop-up top.
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By placing one 3/4-inch strip horizontally on the roof top, I have the added advantage of a support under the pop-up when it is in the down position. I'll put 5mm Luan along the top and the backside of the deflector to allow only a small gap between the deflector and the pop-up, which should be easy to seal with a strip of rubber.
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The deflector allows me to frame the opening for the linear actuator and to create an effective seal along the front edge of the pop-up.
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Happy St. Patrick's Day. I'm 1/8 Irish by virtue of my great grandmother, Anastasia Murphy.
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Postby emiller » Thu Mar 17, 2011 8:58 pm

:thinking: oh :thumbsup: aw
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Postby 2bits » Thu Mar 17, 2011 9:08 pm

I'm not Irish, but that is some sweet work!!!
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Postby myoung » Fri Mar 18, 2011 11:19 pm

Time to install some plumbing. Here is a photo of the underside of the trailer showing the discharge pipe from the 17-gallon grey water tank thru a ball valve and out a hose bib fitting. There is about 7 inches of clearance above the ground.
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The grey water tank is suspended on four 8-inch carriage bolts fastened to angles. The fit couldn't have worked out better.
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Now that the deflector detail has been worked out, I was able to locate the lower attachment point for the linear actuator. Here is the actuator in the fully-extended (18-inch throw) position.
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Here's the actuator seen from the inside. The rocker switch to move it up and down is shown on the electrical panel on the far right. It's kind of a touchy little switch that will take some getting used to.
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Here is the slot in which the actuator travels fore and aft. With two hinges at the back of the pop-up and this narrow slot at the front, there is little or no side to side movement. I think this will work out well when finished.
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Postby emiller » Sat Mar 19, 2011 9:00 am

Boy Mike you sure have a sharp mind and are doing fantastic work. Is the Airstream feeling neglected.
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Postby myoung » Sat Mar 19, 2011 9:35 am

emiller wrote: Is the Airstream feeling neglected.


Not really. Airstreams know that they are around for forever. May take it out to a rally at Lake Pleasant in mid-April.
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Postby starleen2 » Sat Mar 19, 2011 12:49 pm

you just raised the "coolness" factor with the linear actuator (pun intended) :thumbsup:
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Postby bve » Sat Mar 19, 2011 1:19 pm

The trailer is coming along nicely, great pictures and detail.

I'm wondering what your plan is for sealing the opening for the actuator?

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Postby myoung » Sat Mar 19, 2011 2:00 pm

bve wrote:I'm wondering what your plan is for sealing the opening for the actuator?

Image


Me too. Stay tuned. I'm certain that the solution will reveal itself.
:)
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Postby Cliffmeister2000 » Sat Mar 19, 2011 5:52 pm

myoung wrote:
bve wrote:I'm wondering what your plan is for sealing the opening for the actuator?

Image


Me too. Stay tuned. I'm certain that the solution will reveal itself.
:)


It will be under the canvas, won't it?
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Postby S. Heisley » Sat Mar 19, 2011 7:53 pm

:thinking: Very Interesting. I'm looking forward to seeing more!
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Postby myoung » Sat Mar 19, 2011 10:54 pm

More framing of the deflector. Lots of wood for such a small item but it had to be done for support and stability.
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Notice that the slotted opening for the deflector unit is actually quite small. The length of travel is only about 3 1/2 inches and the hinges together with the linear actuator are sufficient to restrain the potential side-to-side motion. This photo shows the fully extended position.
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Here are two images of the small slotted opening. This shouldn't be too hard to cover with a piece of rubber or a moveable flap. This is the completely down position.
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This is the opening in the fully-retracted position.
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Last edited by myoung on Sat Mar 19, 2011 11:02 pm, edited 1 time in total.
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Postby myoung » Sat Mar 19, 2011 11:01 pm

Cliffmeister2000 wrote:It will be under the canvas, won't it?


Yes, Cliff, the canvas (or rip stop nylon) would be attached to the inside lip of the pop-up and the outside lip of the actual roof opening.
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