I finally got a chance to get a little work done...'
Cut a square hole in the foam to have a hard point to mount a light, and ran electrical for the outside light. I used a router, and then squared the corners with a knife. I used a piece of 14 gauge extension cord, it will go to a switch on the inside.
This is the top of the door, and the top of the window.

here it is with the wood insert, (not shown: I used 2 screws in from the bottom, and 2 from the side and gripper to secure everything.)

I covered the bottom in canvas, wrapped around the bottom, and glued to the canvas on the inside. under the canvas is bullnose molding on the outside and square molding on the inside. (anybody guess what the wheel in the picture goes to ?)

Installed the side canvas: it overlaps the bottom by about an inch. I didn't want any visable seams, and the canvas is only 6' wide. Otherwise I would have wrapped it around the bottom. I trimmed the sides at the edge of the molding.
