
http://www.trimlok.com/prod/Co-Extruded ... 1_158.aspx
Grainger http://www.grainger.com/Grainger/TRIM-L ... eal-44M857 sells it in 25', and 100' lengths. At 100' you may be better off buying a whole box directly from Trim Lok. It is a bit expensive,


This is an initial thought for a double paned acrylic window. Brown is a routed wood frame, sealed/stained/painted/whatever. Magenta is a 0.1" thick piece of acrylic to serve as a spacer for the clear window acrylic sheets (1/8" thick), and in this it also serves to hold the edge trim flap seal. It could be clear or solid in color depending on aesthetic design. I rounded the edge of the outer clear acrylic sheet to help smooth air flow. Acrylic sheets are glued together to make a single unit. Vary the width of the spacer so hardware like hinges and latches have their holes go through the spacer, and not go through the insulating gap. The wavy rubber seal is there to provide the primary sealing, and set a depth for for closing the window. You could force the flap a bit more than I did for a more flush profile.

Now I just need to find appropriate hardware for hinging, latching, and holding the window open. I want to be able to use my TTT as a portable blind so the awning window needs to open to roughly 90 degrees. I have a unique limit in that no hardware can extend beyond the inside surface of the wall. So my window and all hardware will have to fit into a 1", 1.5", or 2" thick space depending on how thick I decide to make the insulation.
Screen will be in a grove routed around the inside edge, and will use tab in slot hardware like Pella Windows uses.