ElizabethC wrote: Mon Feb 27, 2012 10:29 pm
The next weekend I started the awnings. There will be one for each side. We wanted awnings that would be large enough to shelter the doors so we can sit on the mattress to put our shoes on. It was important to have them attach to the trailer rather than be staked to the ground for ease of set-up.
I was proud of my design, having spent many hours figuring it out. I thought it was pretty original until a few weeks later that I discovered a similar design on a VW camper site. Oh Well!
Anyway, here it is.
Here are the ingredients:

3 yards of Sunbrella fabric.
4 yards of fiberglass sew-on welting
Sunbrella heavy duty thread
Bias tape to match
4 packs of replacement fiberglass tent poles
½ yard of 2 inch nylon webbing
4 5/8 inch rubber grommets
Heavy duty black thread
¼ inch seaming tape (double sided tape.)
4 six foot aluminum poles
4 90 degree bimini ball joints
4 bimini deck hinges and matching outside eye fittings
First I sewed a 3/8 inch hem around all 4 sides. I used the seaming tape to help keep everything neat.
Then I sewed then awning welt to one of the long sides.

Then I sewed pockets out of the webbing. Simple ones for the near side and longer ones with an extension for the far side. Theses were sewn into the corners.
[img]http://www.tnttt.com/gallery/image.php?album_id=215&image_id=88331
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Then the rubber grommets were placed into the far corners through the webbing and canvas , then they were embroidered into place with the black thread until it was entirely covered.
These grommets are where the tops of the poles that have a 90 degree ball and socket fitting will attach.

Then the fiberglass poles were cut to length and assembled and fitted into the pockets. Then the bias tape was used to make a tie to secure the poles in the middle.

The top fully assemble looks like this ( upside down)

The welt will pass it standard aluminum awning rail that will be attached to the trailer.

Here is a mock up of it on the trailer, the rail is just clamped to the side.

I have other Biminis fittings that attach the bottom of the pole to the trailer body, There will be a pin that can be slid out to easily remove the pole end.
[img]http://www.tnttt.com/gallery/image.php?album_id=215&image_id=88338
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I also will make the poles so they come apart into 2 pieces, so they fit into the storage areas.
I will take more pictures later in the build when I get to that point.
It’s getting late so I will have to post the other parts later this week.
ttfn. (Ta-Ta For Now)
Dr. C-dawg