THE Teardrop Explorer

[CMC]

Looking good. How well did the bed liner go on? Any problems or suggestions about using the bed liner. I am looking at doing the same for my build.

Curtis

[PubUltraStar]

How well did the bed liner go on? Any problems or suggestions about using the bed liner.

The first layer went on smoothly. I used a cordless drill and a paint mixer attachment to ensure that all the rubber was mixed with the solution well. The roller they provide with the kit does spatter a bit, but I didn't even wear gloves or get any on the garage floor. I will apply the second coat tonight. It was dry this morning when I went to work, and the texture seemed to have created a good bond with the wood. As far as prep, I made the mistake of buying UV coated birch plywood, as it was cheaper at Menard's at the time. I wasn't sure how well the bed liner would stick, so I used a belt sander to scuff up the bottom and remove some of the UV coating. I had already sanded down the seams where I applied Fiberglass, so doing the remainder of the deck seemed natural. I wiped the surface down with solvent and waited for that to dry. Rolling on the Herculiner took only 10 minutes or less. I bought the gallon can, but probably could have gotten away with the quart size. I'll definitely have left over, even if I do 3 coats. Although the Herculiner option is definitely more expensive, I'm very happy with the results. I know that from this forum that others struggle with the tar and gooey alternative.

[TRP]

Re: Herculiner
I've used it before in a different application, an 80" X 36" roof/canopy for a golf cart. The existing roof was dry and very brittle. I coated both sides (top and bottom) of the roof with herculiner. It went on well with a roller I purchased from home depot (I purchased a quart so it didn't come with a roller). I would highly recommend the product.

For my trailer, I used the tar type stuff. I say 'type' because it wasn't really tar, it was just gooey. I found that if I spread it out with my hands (covered in gloves) and then back rolled it with a roller, that it went on well. I did two coats and didn't have a problem with it at all.

Best of luck on the build,
Ted

[PubUltraStar]

2nd coat complete. Ready to be flipped and attached tomorrow.

[PubUltraStar]

I finally got my vanity plate in the mail recently, and can officially unveil that name of my Teardrop.



I had the idea of using a compass rose over a year ago when I started thinking of building a teardrop, as I love to explore nature. I searched the online availability website to see if the vanity plate I wanted was available. I kept my trap shut for over a year trying to be patient with hopes that my plate would still be there when I finally got the chance to register. After officially getting a title for the trailer and registering, I immediately ordered the vanity plate. The Grillenium Falcon was always just a placeholder for the the Teardrop Explorer. Now, finishing the build...

[TRP]

Looks great! I forgot how simple Maine's license plates are. Almost retro. Should look great on the trailer when you get 'er all done.

Any progress on wood bending?

T

[Fyddler]

Love the wood sign! Guess its time to dust off my CNC router and make one for my trailer!

[PubUltraStar]

The wood sign is photoshop, but would look good but from a CNC. Wood bending is going, but slow. I always have something on the template, and will ramp up production once I get the sides up. Baby steps.

[Clayaway1]

Wow! This build is motivating! I can't wait to pick up my trailer this weekend..

[PubUltraStar]

Unfortunately, I have to work all weekend at the rescue station, so I thought I'd try to get something accomplished tonight. The raised deck with electrical conduit is my next step.

I placed conduit boxes at each of the wire drops for running lights and trailer brakes. I'll be pulling wire through next week.


There is the routed trench where the A/C return pipe will go, as well as a narrow trench to run the 110V wiring. The aluminum stip on the back is just reinforcement for the spare tire holder. I'll pick up some insulation next week to fit into the open areas. Anything that has conduit will be hit with expandable spray foam.


I was going to paint, but told myself that this stuff will never been seen once the top deck is added. Still lots to do on the raised deck, but got a bunch accomplished tonight.

[Breytie]

Sweet looking build. I love the detail and craftsmanship.
Painting areas that will be closed up is not such a bad idea. That way both sides of the wood will be protected and any changes in humidity inside the wood will be slower and more even, reducing any tendencies to warp, twist and cup.
Keep it up, I will be watching this one all the way!

[PubUltraStar]

Thinking about it and looking at Breytie's post, I changed my mind. That happens a lot on this build. I decided to paint the inside, as it can't hurt to keep everything sealed.

[PubUltraStar]

I've got the starboard side of the trailer wiring almost done, as well as the radio and 110V wiring. Here is the whip for the 110V wiring. I'm keeping it separate from the other wiring.


I'm going to install a Clarion bluetooth stereo in the cabin that has a remote wired to the galley. This run has the speaker wire and the wire for the remote.


I'm using a mesh wiring sleeve for the trailer brake wiring as it leaves the underside of the deck.


14 Gauge wiring for all the running lights and brake wiring.

[TRP]

okay, now you're just showing off...

Looks great. Almost makes me wish I was more fastidious about my wiring.

Keep up the great work,
Ted

[MisterTFM]

14 gage wire for brake lights or electric brakes ?