Battery and charger mockup

Anything electric, AC or DC

Battery and charger mockup

Postby Treeview » Sun Aug 25, 2013 11:59 pm

While I'm working on one part of the ToyBox I try to think 2-3 parts ahead.

Electrical is coming up after I finish paneling/insulating and build the base for the bed.

I've got a sealed battery and a three phase charger that came from a wrecked trailer. Take a look at the pic. My plan is to mount the battery on the floor and the charger/fuse panel above. It will be on the left/rear side of the side door.

Questions:

Since the battery is sealed do I need to vent the battery compartment to the outside?

If so, how much ventilation is needed?

Is it unsafe to have the charger panel and battery this close to the fuel filler? In the picture you can see the interior cover for the fuel filler. It's welded solid so there's no venting to the inside. If I do have to vent the battery it would be close to the fuel filler.

Thanks,

Tom

111554
User avatar
Treeview
The 300 Club
 
Posts: 498
Images: 30
Joined: Sun Nov 27, 2011 9:22 am
Location: Land of 10,000 Lakes

Re: Battery and charger mockup

Postby kludge » Mon Aug 26, 2013 8:58 am

Yes you need to vent.

http://blog.boats.com/2011/12/sealed-ba ... hteYNuF97k

I wouldn't have anything fuel related in the same compartment as the charger. Also if ever connecting and disconnecting the battery, or if there is a cutout/disconnect at the battery that can also spark.

JMO.
kludge
Teardrop Master
 
Posts: 177
Joined: Fri Dec 11, 2009 9:41 am
Location: Indy

Re: Battery and charger mockup

Postby Treeview » Mon Aug 26, 2013 9:13 am

They won't be in the same compartment at all. I know enough not to have them in the same compartment.

Thanks for the link. Where ever the battery ends up it'll be easy to vent.

See the angled aluminum weldment behind the battery? That's the 'floor' of the Toybox. The gas filler neck is inside that and underneath the deck of the Box.

The mockup is sitting on the left/rear of the side door. You'll see the gas filler cap too. Here's an inside and outside view of the mockup location.

111550110339
User avatar
Treeview
The 300 Club
 
Posts: 498
Images: 30
Joined: Sun Nov 27, 2011 9:22 am
Location: Land of 10,000 Lakes
Top

Re: Battery and charger mockup

Postby Dale M. » Mon Aug 26, 2013 9:34 am

Treeview wrote:I've got a sealed battery and a three phase charger that came from a wrecked trailer.
Tom



What is the "three phase charger".... I don't recognize the description in relationship to a travel trailer.... "Three phase" in my book is commercial AC power mostly used in industrial applications...

Dale
Lives his life vicariously through his own self.

Any statement made by me are strictly my own opinion.
You are free to ignore anything I say if you do not agree.

Image
User avatar
Dale M.
2000 Club
2000 Club
 
Posts: 2693
Images: 18
Joined: Thu Jun 09, 2005 8:50 pm
Location: Just a tiny bit west of Yosemite National Park
Top

Re: Battery and charger mockup

Postby Treeview » Mon Aug 26, 2013 9:45 am

Ooops...I meant 'three stage'.

This is from the owner's manual for my unit, which is a WFCO ULTRA III Distribution Center WF-8900 Series:

The three modes/stages of operation include:

Absorption mode/Normal operation
-Nominal battery charge and supplies power to appliances

Bulk mode/Charge mode
-Fast battery charge and supplies power to appliances

Float mode/Trickle charge
-Trickle battery charge during storage
User avatar
Treeview
The 300 Club
 
Posts: 498
Images: 30
Joined: Sun Nov 27, 2011 9:22 am
Location: Land of 10,000 Lakes
Top

Re: Battery and charger mockup

Postby GuitarPhotog » Mon Aug 26, 2013 10:16 am

Hmm, if you haven't purchased that WFCO converter yet, don't. Google "WFCO problems" Many of us have had problems with the WFCO 8925, and recommend the Progressive Dynamics PD4045 instead. My WFCO failed twice, once while camping, so I sent it in for warranty service. When I reinstalled it after service, it lasted one trip before failing again. Now it's junk and my teardrop is powered by a PD4045.

<Chas>
:beer:
GuitarPhotog
Silver Donating Member
 
Posts: 1779
Images: 55
Joined: Tue Feb 08, 2011 12:52 pm
Location: Grants Pass Oregon
Top

Re: Battery and charger mockup

Postby Treeview » Mon Aug 26, 2013 10:21 am

A guy had a wrecked travel trailer that I stripped. The electrical panel is only one piece of a huge pile of stuff that I got. He told me that I could have as much as I wanted for $350. Even if the unit goes bad down the road it won't have cost me much.

I've read about the reliability of WFCO invertors. Right now I'm going to use it and if/when I need to upgrade I will. My budge isn't flush enough to buy a better unit right now. When I do wire the panel I'm going to leave extra wire for the day that I might have to rewire a new unit.

Tom
User avatar
Treeview
The 300 Club
 
Posts: 498
Images: 30
Joined: Sun Nov 27, 2011 9:22 am
Location: Land of 10,000 Lakes
Top

Re: Battery and charger mockup

Postby Shadow Catcher » Mon Aug 26, 2013 1:11 pm

Sealed batteries do some time out gas hydrogen, Hydrogen + spark = bang + fuel source = well, you get the idea.
I have my Lifeline battery in the tongue box with the two solar controllers which are solid state and do not produce a spark when functioning. There are other things in the tongue box i.e. the air pump, that do but they are not in use, when things are closed up.
User avatar
Shadow Catcher
Donating Member
 
Posts: 6008
Images: 234
Joined: Sat Apr 11, 2009 8:26 pm
Location: Metamora, OH
Top

Re: Battery and charger mockup

Postby Ron Dickey » Wed Aug 28, 2013 6:22 pm

kludge wrote:Yes you need to vent.

http://blog.boats.com/2011/12/sealed-ba ... hteYNuF97k

I wouldn't have anything fuel related in the same compartment as the charger. Also if ever connecting and disconnecting the battery, or if there is a cutout/disconnect at the battery that can also spark.

JMO.

wow that is an education in it's self. it says....
It is important to remember that although these newer battery types and designs are much less prone to “gassing” as they are being recharged, any battery can gas if it is overcharged due to a faulty voltage regulator or an improperly calibrated shore power charger.
Your batteries are more properly known as “VRLA” batteries, or Valve Regulated Lead Acid. The battery has a small check valve built into its top that is designed to open and vent when the battery’s internal pressure reaches 1-3 PSI, depending upon the vendor. This will then allow for the release of hydrogen gas from inside the battery. Since hydrogen is highly explosive, neither the USCG nor ABYC give “sealed” batteries any special breaks as to where they get installed.
The good news? Hydrogen is lighter than air so it rises. It also mixes with air quite readily; a quite small opening (about 12mm or half an inch in the upper-most covering for the compartment shown) would be sufficient to ventilate the area in the event of a leak.
173882......173887
Inside almost done--Trolly top has opening windows & roof.doors need assembling--pictured above waley windows..galley 1/3 done
Cross Bow in Build Journals....http://www.tnttt.com/viewtopic.php?f=50&t=54108
User avatar
Ron Dickey
Silver Donating Member
 
Posts: 3109
Images: 787
Joined: Tue Apr 20, 2004 5:56 pm
Location: Central Coast, CA
Top

Re: Battery and charger mockup

Postby Treeview » Wed Aug 28, 2013 10:40 pm

The battery is going to be located aft of the wheel well. that gets whatever vent I might make in the compartment further from the fuel filler. Actually, I'm not really that concerned about an explosion but when it takes so little effort to reduce risk it's foolish not to go the extra bit.

Tom
User avatar
Treeview
The 300 Club
 
Posts: 498
Images: 30
Joined: Sun Nov 27, 2011 9:22 am
Location: Land of 10,000 Lakes
Top


Return to Electrical Secrets

Who is online

Users browsing this forum: No registered users and 1 guest