by grant whipp » Thu Oct 10, 2013 10:28 am
Actually, there's nothing "wrong" with using 3/4" plywood for the walls & floor (maybe even the cabinetry) ... yes, it will be heavier, but if you've got the tow vehicle to handle the little bit of extra weight, and that's the only material you can find that you like, it's O.K.
Why not take it a little further, though, and "cookie-cut" the 3/4" plywood walls to lighten them up a lot, then panel the inside with 1/8" or 1/4" paneling, fill the voids that you cut out with foam-board insulation, then sheath the outside with 1/4" luan to glue the aluminum to? You'll lighten up the structure plus gain the benefits of insulation, and if you go with 3/4" core and 1/4" on each side, you'll end up with a 1-1/4" (or a bit less) thick wall that you can get 1-1/4" Edge Molding to trim out the galley walls and door opening(s).
Which brings up another point ... when planning out your teardrop construction, think about whether or not aluminum trim or moldings are available to easily trim out & finish the galley walls and door opening(s) ... assuming you will be needing those moldings (many "woodys" don't use/need aluminum moldings).
However you choose to build your teardrop or tiny trailer, Good Luck! And, as always ...
CHEERS!
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