working on it wrote:Yes, the WD is a crutch. I trust it to work even if the coupler unlocks. But, its also true that my trailer is out of normal specs. Partly by designing for a light tow vehicle (didn't work), and partly by not putting a large tongue box in front (thought I could compensate for that design change-not!).The 40lb (actually 45) tongue weight is the worst-case scenario; a more probable scenario is that half the consumable weight is used at camp, leaving about 100 lbs in the cargo area, and 90 lbs tongue weight. 1438-65=1373lbs for the return trip. 90/1373=.06555 or 6.56% tongue weight. That's almost acceptable in Europe. My probable long-term solution is threefold: 1.) get a larger tongue box (never could find one I liked, but I may construct my own) that holds more of the loose gear now assigned to the very rear of the trailer, 2.) remove the gas can from the rear, and tote it in the truck bed (now that the trailering behind the little cars is a moot point). And 3.)move the battery charger, and electrical tools, from the rear cabin into the new tongue box, next to the battery. Estimated tongue weight then to be 165lbs, or 11.7% of total weight. With just these changes, using a larger tongue box, I would effectively change the apparent "virtual" axle placement ratio from 44.5 rear/52.75 front (45/55 ratio)-rear edge to front edge to 44.5 rear/78.75 front-(36/64 ratio)rear edge to front of loaded tongue box (the real front of the trailer), by way of mass transfer instead of structural-axle-transfer. That's more than the magic 40/60% trailer ratio. As the trailer is now, it travels well, over switchback roads and at higher than I'll admit to speeds. The changes I've projected will only make it better. And, by lowering the hitch height, even more so.
UPDATE: As I stated here, I needed a larger tonguebox to complete my trailer re-balance to more commonly accepted standards. I found one, thanks to
Prem, installed it, and it matched my projections in the previous quoted post.


Actually, the added structure underneath the box added some 12lbs more than I thought, and I added 20 more lbs of equipment, so I am compensating with a rear mounted Ice-Cube Cooler. I'll calculate the revised balance figures later. Probably will bring the overall weight to 1500lbs. So, I'm considering the suggested replacement axle, at long last, or at least modifying it for added strength. Anyway, the "tongue weight to total weight" and the "front/rear axle ratio" are now basically set (for awhile). But, as I had thought before, the magic ratios are not set in stone, as the Europeans go by one standard and N.Americans another. I found this quote today, while researching axles, from a well-respected American builder:
General rules are just generalities; what works is... what works.
Added 3/30/2014:
saw a hi-lo adapter in use on the highway today. It was pulling a Ram 4x4 with a fully loaded (or overloaded) bed. As the 4x4 attachment point was higher than the tow vehicle's bumper (a mid-sized RV), the hi-lo was being used as a riser. If the towed 4x4 was as heavy as it looked (probably 5-6k lbs), then my plan to use a hi-lo as a dropped attachment point for my WD hitch shank (towed weight under 2k lbs), couldn't exert any more force on the piece than the towed Ram truck. Especially if I reinforced the hi-lo with 1/4" steel angle stock, on both sides of the hi-lo weldment, to prevent flexing and stress risers from forming. My revised plan:

- hi lo with wd shank proposal - Copy.png (72.76 KiB) Viewed 1094 times
The angle steel would resist flex in two directions, better than a flat piece. Only the hi-lo would have to be drilled to accept the 5/8" thru-bolt (the WD shank is already drilled out). The bottom flat of the angle pieces would rest on the WD ball mount plate, to further reduce twist and flex.