lrrowe wrote:Thanks Earnest, (sorry for the earlier spelling error)
From this picture I assume you are going to mount the AC unit in a permanent position as opposed to sliding it and out. Right?
If this is true, is there an issue with getting outside air to flow around the sides of the unit for proper "cooling" circulation. I say this b/c I thought I saw from one of your prior pictures that you had a '"cargo" door over where the AC unit is going and that all you did to use it is to lift the door up to use the unit.
Now if I am wrong with this assumption, I assume you have more construction to do on the inside and I need to wait and see.
Bob
Hey Bob! Not a prob on the spelling error. Nicest thing I've been called in a long time.
The AC is removable. The unit is light enough to handle without a problem. The cargo door is larger than the AC unit.

The plywood insert is to take up the empty space between the door frame and the ac. The insert was under-cut by 1/4" to fit inside the door frame.

The insert is held in place by the 1x2 "picture frame". The hole for the unit is 1/4" larger than the AC housing. This provides a snug fit when sliding it in but it gives me a smaller crack to seal with the foam. The only things I took off of the AC when I took it out of the box is the window sliders. These are the achordian pieces that mount to the sides of the AC that slide out and attach to the home window frame.

I left the bottom rail and top rail on the AC. These keep the unit from sliding out too far when it comes in contact with the insert. Plus it helps stop an honest person from removing the AC from the outside. Another advantage of this is that the top rail and bottom rail are offset. Meaning the top rail is mounted more towards the front than the bottom. When both rails mate with the insert, the AC has a slight angle down at the exterior. This will help drain condensation away from the CT that will build up inside the AC during humid weather.

(Crappy pic but you can see that the door hinges up when AC is slide in.)
Unlatch the cargo door from the outside and slide it in from the inside. Put foam around it to help seal it, plug it in and enjoy the cool. Unplug it, slide it out from the inside, foam comes out on its own, latch the cargo door from the outside and your good to travel. The unit stores on the floor below its hole in the wall.
Hope this helped explain a little of the method to my madness. If not let me know, this is easy to disassemble (another part of my madness

, not my cabinets tho, that would be a royal PIA

) I will be glad to do it and take more detailed pictures for you.
Earnest