angib wrote:That edge block technique using two overlapping layers of blocks is really clever - can you describe it in more detail? (eg, are the blocks clamped at all, will you be belt-sanding the shape onto them afterwards, have you ever had any pop off?)
Andrew
My Dad suggested it. He did it years ago while building a very curved Custom Bar Rail. And after thinking about it, those curves are probably the strongest part of the roof/side. All you really need is something to hold things till there set. A nailer as it were. I updated it a bit, each block has 2 air brads in it and the outside was set to be recessed 1/4". The edges were sanded down (after the pictures) and 2 pieces of 1/8" laun were laminated to the top/outside of them to make them a flat surface. Since this was the first I had ever done this, none of the blocks flew off and I think it went very well.
Pop said I wouldn't have to do the Laun, that PL200 would gap the voids, I think he's right , but I had the time so I did it.
I also did 2 test boards before hand. I laid them all out straight overlapping them, like brick work. Glued it, no nails, clamped it, and after 2 days smacked it with a hammer. The blocks flew all over the place. I did this again with the blocks in a curve, smacked it with the hammer repeatedly and they stayed put...without the nails.
Thanks to all for the compliments.
I'll keep you posted.
Happy Trails
Len
BTW It was thanks to Andrews generous gift of the drawings that this is happening.