by fornesto » Mon May 15, 2006 11:53 am
Somethings to consider are a) With the hatch open, you want enough force holding it up to prevent a stiff breeze from blowing it down and splitting your melon open; b) Too much pressure and you will really stress the connection points, moreso on the trailer sidewall side. Are you using 1/2" or built-up sides? I have had to beef up these connection points with an additional layer of 1/2" plywood glued and screwed to the 1/2" sidewall to allow for 3/4" screws to hold the mounting brackets in place. and c) These struts tend to lose their strength in time - ask anyone who drives a mini-van. I would err on the side of overpowering it. d) the strut will not be pushing the hatch straight up, and the resistance will be reduced as the hatch opens - the force required is not constant. So, the movement may begin at 100 lbs. but may only require 20 lbs. for the final 20 degrees of opening. To demonstrate this, climb inside the teardrop and push outward on the middle of the hatch, replicating the angle of the strut - it should get easier as it proceeds. In summary, get the big one.