Best way to cut 1/8 ply?

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Best way to cut 1/8 ply?

Postby bluebanjo » Fri May 19, 2006 9:22 am

Hi guys and gals, what do you think is the best way to cut pieces of 1/8 plywood? I have a tablesaw, a skilsaw, a jigsaw, a dremel, a utility knife, a sawzall :lol: and a crosscut handsaw at my disposal.

This stuff seems too floppy for any of my real saws and just a little too stiff for my boxcutter.

What has worked for you?

Ruth in Edmonds WA, trying to get a '65 shasta up on its lil feet for Weiser Idaho in mid-June-
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Postby Chris C » Fri May 19, 2006 10:41 am

Cuts nice with a builder's saw (Skil saw), router, or jig saw. If you cut it with a builder's saw, cut with the good face down. If you use a router, put two good faces together and cut both at once. (This would also work for a builder's saw.) If you use a jig saw, there's a really nice abrasive blade available in the DIY stores. Just has a ragged front edge and doesn't seem to chip at all.
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Postby rainjer » Fri May 19, 2006 10:50 am

I have been using a utility knife for most of the cuts. If possible I rough cut with the utility knife & then use the router to bearing trace the finish cut.
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Postby Joseph » Fri May 19, 2006 11:34 am

I used my ancient jig saw. Worked fine.

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Postby bluebanjo » Fri May 19, 2006 11:41 am

Thanks for the tips guys. Seems like the jigsaw is the lucky winner. I will check out the abrasive type saw blade at my local orange box store on one of my 17 daily trips over there for stuff I forgot on my last trip.
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Postby Ira » Fri May 19, 2006 1:55 pm

bluebanjo wrote: I will check out the abrasive type saw blade at my local orange box store on one of my 17 daily trips over there for stuff I forgot on my last trip.


This man, my friends, is a natural-born treadrop builder!

And after just nine posts too!
Here we go again!
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Postby Miriam C. » Fri May 19, 2006 2:39 pm

Ruth,
I bought a collection of Jig saw blades some are for rough cut and some for super smooth. I would use the smooth for thinner wood and go slow.

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Postby halfdome, Danny » Fri May 19, 2006 5:43 pm

I cut everything on my 10" unisaw (tablesaw) with a 60 tooth carbide blade, 1/8" plywood ? No problem at all. A jig saw will make the wood jump. 8) Danny
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Postby bluebanjo » Fri May 19, 2006 9:23 pm

"This man, my friends, is a natural-born treadrop builder!

And after just nine posts too!"

Getting to be called a natural-born teardrop builder is a proud moment for me -- even if I are a girl :lips: :lady:

and even tho I am merely rehabbing a little Shasta, not building a tear

:crying1: :crying2:

But the kicker is -- today somebody offered me a FREE 4x8 trailer frame that's been hanging around in their backyard. Heck, maybe I ought to come in out of the cold and build a tear after all. Meanwhile I am enjoying sharing my travails with you-all, including the 17 trips to the hardware megalomart.

Thanks guys/gals for the merriment.
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Postby AmyH » Sat May 20, 2006 9:47 pm

Hello neighbor, you're just up the way from me. I'm just south of you, in Shoreline. I am glad that you brought up this question, because I have been trying to figure out how to cut the 1/8" ply without getting a ratty edge. I am thinking I might use my dozuki pull saw, at least then I'll get a little bit of a workout! :lol:

Good luck with the Shasta rebuild.
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Postby Chris C » Sat May 20, 2006 10:08 pm

Amy, the only problem with your Dozuki is it is designed to cut nice straight lines...................that's okay if your teardrop is all straight lines.
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Postby Miriam C. » Sat May 20, 2006 10:48 pm

Ruth I guess you have been bit. Never turn down a trailer, you never know when you will want an ultralite. 8)

:lips: :rofl: :lady:
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