We just got back from the first full trip. We took a week and camped at:
Palo-Dura-TX
Trinidad-CO
Mueller-CO
The trailer worked great. Even in the 45 degree weather we had to open the windows or run the AC. Before we left I had to change out the water storage from the 'big blue' walmart water tank to tanks under the chassis. It seems that tanks for teardrops are hard to find. Most tanks are way too big. To address this I made the water tanks from polyethylene, bus-trays we purchased from a restaurant supply. We got two of these with covers and used bulkhead connectors from Tractor Supply. Please ignore the tar-it gets everywhere...

The assembly of the tanks is pretty easy except for the bonding. Nomally polyethylene cannot be glued. The reason for that is that this is a low-energy plastic. At a molecular level it 'repeals' other materials. However, if you flame the plastic with a propane torch it can be glued with a very strong bond. The propane torch adds oxygen molecules and allows most adhesives to bond very well. I used RTV for the joints-works perfect. To mount the tanks after building, I screwed 1/2" PVC into the hand-hold Channel of the bus-trays. They I used plywood brackets that press onto the PVC pipe to hold the tanks in place. Sorry I did not have more photos, but we were on a tight schedule-many thanks had to be completed before the trip.



In the end, all went very well and we were very satisfied. In the next few weeks we will wet sand it, coat with sharkhyde and add the chrome trim. If there is an interest, I will build a tanks from
scratch to show the entire process.