tony.latham wrote:I mark my sides with my pattern and cut close with a sabre saw and a fine toothed metal bit. After it's on the side of the cabin, I route it flush.
I bought a pneumatic nibbler and don't care for it.
When you run the router, protect the aluminum with blue tape. Otherwise the tool is going to want to drag aluminum burrs across the finish.
T
Graniterich wrote:What type of router do you use?
Graniterich wrote:It seems like when cutting a door my 2 horse router might be awkward. Could I use a 1/4 inch trim router?
I just have an old Ryobi 151 router & no speed controller, so that's what I plan on using.
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